jumtukaayi matris defarkat
Matre yuy yokk, matris yu boole, jumtukaayi blanking yu baax ak matris yuy toxal - defar, masin ak baaxal ci sunu saalu jumtukaay bu 6,000 m2. Muñ ±0.005 mm ci wàllu ponch ak matris bu am solo.
Lu tax jumtukaayi biir kër am solo
Su defarkatu tëggin bi yor saalu matris bi, feedback loop bi am ci digganté kalite pièce yi ak jubbanti jumtukaay yi dafay wàññeeku ci ay ayu-bis dem ba ci ay waxtu. Danuy jëmmal, tabax, natt, ak toppatoo bépp jumtukaay ci suufu benn kaw - amul bitigu matris ci biti, amul ay bërëbi jokkoo.
Coppite ci jëmmal
Komàndu coppite yi ci ingenieur yi dañu koy jox directement defarkati matris yi ci dëru butig bi. Repositioning punch bu ndaw wala dayo ajustement dafay jël 1-2 fan, du 2-3 ayu-bis ci butig jumtukaay bu nekk ci biti.
Toleransi yu gëna seere
EDM bi ci biir kër gi ak yëy bu jaar yoon, daf nuy may nu méngale 0.003 mm - lu am solo ci piyees yu ndaw yi, lëkkalekaay yu dëgër, ak lëkkalekaay yu dëgër.
Njëg li gëna néew
Amul màrku jumtukaayu ñeneen. Séddoo xaalis ci digganté prograam yu bari ak yu gàtt dafay tekki ni dangay am njariñ ci koom-koomu escale doonte ci dugal xaalis ci jumtukaay yu ndaw.
Toppatoo buy tere
Jamonoy toppatoo bi dafa lëkkaloo directement ak done kontëru pres bi. Punch sharpening, njiit wuutu, ak polishing dee def proactively - du reactively ginaaw bimu daw kalite.
Xeetu matris yi ñuy defar
Progressive Dies
Gaaraas yu bari dañu dee ngir dundal strip bu gaaw. Lu ëpp 20 gaaraas - fomp, bënn, bënn, jëmmal, dagg - ci benn set. Li gëna xéewale ci volume yu ëpp 50,000 pcs.
- Yaatuwaayu band bi: 10 – 300 mm
- Tonnage presse: 30 – 400T
- Gaawaay: ba 600 SPM
Matre yuñ boole
Blanking ak piercing ci benn yoon. Defar ay cër yu dall ak dalal ak concentrisite bu gëna baax. Dafa baax ci rondelle yi, gaskets yi, shim yi ak bracket yu yomb yi.
- Plate: ≤ 0.05 mm
- Concentricity: ≤ 0.03 mm
- Cut edge perpendicularity: ≤ 0.02 mm
Transfer Dies
Piyees yi ñuy toxal ci diggante gaaraas yi jaare ko ci baraami mekanik. Dafay baax ci pàrti yu gëna mag (lu ëpp 100 mm) wala pàrti yu xóot te mënu ñu ko defaree ci formaa progressif bu strip-fed.
- Dayo piyees bi: 50 - 500 mm
- 3–6 toxal gaaraas
- 160-800T
Fine Blanking Dies
Jumtukaay yu am ñatti jëf ak stinger V ngir defar catu dagg bu jub te amul benn burr. Ra ≤ 0.8 μm amul ñaareelu finishing.
- Materiaal bi: asiye ba 8 mm ci yaatuwaayam
- Muñ: ±0.01 mm
- Perpendikulaarite bu boor bi: 100% zone buy melax
tëggin bu xóot Dies
Jumtukaay yu ñuy jëfandikoo benn yoon wala yu bari ngir koppu, pot, boîtier ak coquillage. Desineel ratios yu yegg ba 2.5:1. Dooley teyekaay bu amul dara ak géometrie ring buñ defar ngir moytu ñu rësloo wala ñu woyof.
- Diametru rëdd bi: 5 – 250 mm
- Wall thickness variation: < 10%
- Desinewaat etape yi: ba 5
Micro & Specialty Dies
Matris yuñ defar ngir lëkkalekaay yi, kontakt yi, mikro-ressort yi ak kadre plomb yi. Diametru punch bi tàmbalee ci 0.1 mm, yaatuwaayam tàmbalee ci 0.003 mm. Ñu tabax ko ci anam wu ñuy saytu klimaa bi.
- Diametre perforateur bi gëna ndaw: 0.1 mm
- .
- Material: carbide inserts available
Toolroom Equipment
| Xeetu masin | Qty | Specification | Demànd |
|---|---|---|---|
| EDM kable | 8 | ±0.002 mm | Profil perforé, ouverture matris, insert formileer |
| Sinker EDM | 4 | Ra 0.2 μm | Formaasioŋu bërëb, poos yu nëbbu, jëmm 3D yu jaffe |
| Centre de usinage CNC | 12 | ±0,005 mm | Plaques de matris, bases de chaussures, cames, levateurs |
| Surface Grinder | 6 | ±0.002 mm dayo | Punch sharpening, plate squareness, die lapping |
| CMM (zais) | 2 | 0.001 mm sond | Saytu lëkkalekaay matris, xool bu baax |
| Jumtukaay & Daggukaayu Moulin | 4 | — | Toppatoo geometrie catu punch, ñaareelu angle |
Tooling Materials & Steel Grades
D2 Jumtukaay Asie (Cr12MoV)
HRC 60-62 ginaaw biñu ko paree tàngoor. Tanneef buñ miin ngir punch ak insert yuy yokk. Dafay baña yàqu bu baax ngir tëggin asiye ak strip inox. Dundu: 1–3M dóor.
SKD11 (muy méngoo ak D2+)
Vanadium bi gëna bari ci D2 biñ miin. Dëgër bu gëna mag ngir liggéey yu gaaw (300+ SPM). Sunu macceer perforateur biñ jagleel ngir fomp bu baax ak matris yu ndaw.
Tungsten Carbide
Ngir aplikaasioŋ yu yàgg lool (>5M traits) ak macceer abrasif (asie silicon, inox bu dëgër). Jëfandikoo ci catu punch wala yaram punch bu mat ci aplikaasioŋu micro-die.
P20 / NAK80 (ñu njëkka dëgër)
HRC 30-40. Jëfandikoo ngir dàll matris, cam blocs, ak jumtukaayi aplikaasioŋ yu woyof fu dëgëraay bu woyof ak machinability bu baax lañu taamu. Dafa gaaw ci masin ngir jumtukaayi pont.
Design jumtukaay
Bépp matris dafay jaar ci jëmmal ak njubluwaay ngir mëna jàpp ni dafay doxal ci anam wi ñu ko santaanee ci stroke bu njëkk bi.
DFM Analyse
Xoolaat nañu wàll geometrie ngir mëna stamp. Tolluwaayu man-man bi gëna ndaw, rayon coudé, yoon wi pepp mi jaar, ak ressort-dellu bi ñu xool laata ñuy tàmbali jëmmal.
jëmmal
Jëfandikoo jumtukaay bi gëna baax (bëggal >75%). Toppatoo gaaraas bi ñu waajal ngir ekilibre doole ak jaar yoon ci pax mi. Yaatu porteuse bi ak yaatuwaayu pont bi.
Design die 3D (CAD)
Modèle 3D bu mat sëkk ci SolidWorks/Autocad. Saytu jafe-jafe yi, simulaasioŋ biy dindi poñ yi, jàngat yëngug cam ak lifter, ak nataalu montage biñ joxe ngir ñu xoolaat ko.
Usinage & EDM
CNC rude → traitement thermique → fil EDM finishing → surface moulage. Bépp komponent xool nañu ko ci CMM balaa ñu koy boole ci ensemble matris bi.
Trial & T1 Samples
Dañu natt ci pres ci gaawaay biñ nara yegg. T1 misaal yuñ natt ci nataal. Coppite yi ñu def ci saal bi, du ci dëru press bi. T1 rapoor génne ci diir bu weesuwul 48h.
Ndigalu kiliyaan bi ak defar
Kiliyaan bi dafa siñe rapoor T1 bi. Die tëju ci parametru tabb yiñ nangu. Kartu jumtukaay biñ defar ngir toppu toppatoo bi ci dundu liggéey bi yépp.
Boroom jumtukaay ak dencukaay
Danu gëm ni jumtukaay yi dañu wara aar sa liggéey, duñu la tëj. Sunu sàrti jumtukaay yi leer nañu te neex kiliyaan yi.
Yaay boroom jumtukaay bi
100% kiliyaan bi mooy moom ginaaw biñu fayyee jumtukaay yi. Dessin matris bu mat ak BOM ñu ngi koy joxe suñu ko laajee. Amul ay tënk IP ci sa wàllu geometrie.
at
Matt yi denc nañu leen ci néegu jumtukaay buñ kontre klimaa bi te doo fay ci diiru ñaari at. Dencukaay bu yaatu am ci njëg yu yomb. Dees etikete ak topp ci sunu sistem ERP.
Toppatoo dafa ci bokk
Dañuy faral di ñaw perfoŋ ak raxas matris bokk nañu ci njëgu defar bi. Defar yu mag yi dañu leen di tànnal seen bopp ak ndigalu kiliyaan bi laata ñuy tàmbali liggéey bi.
Yobbu matris amna
Soo tànnee toxal liggéey bi, dina nu defar sa matris ba noppi yóbbu ko ci barab bi nga tànn. Këyitu export ak ndimbalu duwan lañu joxe.
Laaj yu ñuy faral di laaj
Ban diir lay def ngir tabax jumtukaay bi?
Matre buy yokk buñ miin: 14–21 fan ginaaw biñu nangue nataal bi. Blanking bu jaffe wala jumtukaayu rëdd bu xóot: 25–35 fan. Prograam yu gaaw yi (ñuy yokk njëg yi) mën nañu wàññi matt yu yomb yi ba 7 ba 10 fan.
Lan mooy njëgu matris progresif bu gëna mag?
3-5 gaaraas yu yomb yuy yokk ci asiye D2: $2,000-$6,000. 10-15 gaaraas yu jaffe ak jëmmal: $8,000-$25,000. Dañuy raxas bu baax wala ñu dugal ci karbure: $15,000 ba $50,000. Njëgg yépp amna ci misaali T1 ak rapoor dimensionnel.
Ndax mën nga niroole matris ci misaalu piyees bu fi nekk?
Waaw. Mën nanu soppi pàcc yi fi nekk jaaraleko ci scanner CMM ba noppi defar matris bu méngoo. Tolerans ci dimension ingénieur inverse bi dafay nekk ±0.02 mm. Nataal bu mat sëkk mooy gëna baax ngir mëna topp.
Ndax yaa ngi defar ay jumtukaay ngir sosiete yiy stampe ci biti?
Danuy njëkka defar jumtukaay ngir sunu bopp defar estampoŋ. Waaye, ngir projet yu am valeur bu rëy (lu ëpp $20,000), danuy nangu komànd yi bawoo ci biti. Jokkoo leen ak nun ngir waxtaane li ngeen soxla.
Lan mooy dall jumtukaay yi suñu dakkal benn produit?
Dina nu la yëgal balaa dencukaay bi di jeex. Mën nga yokk dencukaay bi, yónnee matris bi, wala nga may nu dindi ko. Bépp dogal dafay laaj ndigalu kiliyaan bi ci bind. Dunu musa dindi matris te kiliyaan bi nanguwul.