xeetu estampage en métal - 7 ba 10 jours de travail
Liko dalee ci rëdd ba ci xët wi njëkk ci diir bu weesuwul ñaari ayu-bis. Jumtukaay yu yomb, jumtukaayi dëgër, wala jumtukaayi pont — danuy méngale pexe mi ak sa kalendriye ak sa poos.
(outils soft)
order quantity
muñ
with every quote
Luy xeetu estampage metal?
Prototype tëggin metal ci matris mooy ñu defar ay piyeesu wen yu néew yuñ stampe - lu gëna bari 1 ba 500 piyees - ngir saytu jëmmal, saytu fit-check, test fonctionnel, wala ndigalu kiliyaan bi laataa ñuy jël jumtukaayi defar. Piyees yi ñu ngi leen di defaree benn meceer, dëgëraay, ak aleage bi ñu nara defar, kon resultaa yi bawoo ci test yi dañuy wane kalite bi mujj.
Unlike CNC machining or laser-cut prototypes, stamped prototypes are produced using actual tëggin dies. Loolu dafay tekki ni pepp mi di daw, surface bi jeex, doxalinu ressort bi, ak màndarga dimensionel yi méngoo ak li nga nara am ci liggéey bu bari - moo tax Prototype tëggin mooy standard wurus bi ñuy jëfandikoo ngir gëna liggéey ci oto, elektronik, ak defar aparey medikaal.
Prototype Tooling Options: Which Is Right for You?
| Xeetu jumtukaay | Matériel | diiru joxe | Njëg | Dundu (AVC) | Dafay baax |
|---|---|---|---|---|---|
| Jumtukaay yu woyof | Alliage d'aluminium, Kirksite | 5-7 fan | $800–$4,000 | 500–5,000 | Xool xalaat bi, xool ndax mën na nekk |
| jumtukaayu pont | P20 acier (pre-dure) | 7–14 fan | $3,000–$12,000 | 50,000–200,000 | Saytub yéene defar, pilot dafay daw |
| Jumtukaay bu dëgër (Defar) | D2, SKD11, Cr12MoV acier | 3–5 ayu-bis | $8,000–$60,000+ | 500,000–5,000,000+ | Defar bu mat sëkk, ndigalu PPAP |
Kiliyaan yu bari dañu tàmbali ci soft tooling ngir gaaw ci gëmloo konsept bi, ginaaw ga nga jàll ci jumtukaay yu dëgër ngir defar. Danuy tëye fichier design die suko defee jàll bi jaar yoon — amul benn re-engineering bu soxla.
Sunu xeetu liggéeyum tëggin: Jéego par jéego
Sunuy insiñër yi dañuy xoolaat sa nataali 2D/3D, ba noppi di fësal bépp jafe-jafe DFM, ba noppi tànnee jumtukaay bi gëna baax. Danuy tontu ak devis ci diir bu weesuwul 24 waxtu.
CAD/CAM ingénieur yi dañuy jëmmal matris bi, prograam yooni usine CNC, ak waajal macceer bi ci bloc matris bi. Design bi ñu ngi koy séddoo ak yaw ngir nga xoolaat ko soo ko laajee.
Centre yiy liggéey ci CNC dañuy dagg cër yi ci matris bi. Wire EDM dafay jëflante ak màndarga yu rafet ak rayon yu sew. Koposaŋ yépp deburred nañu ko ba noppi dëgëral ko niñu ko santaanee.
matris biñ dajale dafay dox ci pres. Dañuy saytu nataal yi njëkk ndax desine nañu ko. Bépp coppite buñ mëna def ci ressort bi, ci yamale gi, wala ci barabu punch bi dañu koy def. Daanaka 2 ba 3 yoon ñuy jéem baamtu.
Misaalu liggéey bi ñu ngi koy natt ci CMM. Rapport inspection article bu njëkk (FAIR) defar nañu ko - dimension yépp, sertifikaa macceer, surface roughness, ak inspection visuel dokimenteer.
Piyees yi dañu leen ëmb ci emballage VCI buy tere xoosu. DHL/FedEx dafay yóbbu piyees yi ci Amerique du Nord ci 3 ba 5 fan, Europe ci 4 ba 6 fan. toppu bu mat sëkk
Materials Available for Prototype tëggin
| Matériel | Grade yuñ gëna xam | Gamme de épaisseur | Demànd yiñ gëna xam |
|---|---|---|---|
| Carbon Steel | SPCC, SPCD, DC01, Q235 | 0,3 – 6,0 mm | Brackets, boîte, pièces structurelles |
| Acier inoxydable | Sus304, sus316, sus301 | 0.1 – 4.0 mm | Pajum, jumtukaayi lekk, géej |
| Aluminum | A1100, A5052, A6061 | 0,3 – 5,0 mm | Aerospace, elektronik, batëri EV |
| Cuivre / Cuivre | C1100, C2680, C2720 | 0,1 – 3,0 mm | Konektër, borne, kadre plomb |
| Bronze fosfor | C5191, C5210 | 0.05 – 1.0 mm | Kontakt yu am ressort, lëkkalekaay yu jaar yoon |
| Acier galvanisé | SGCC, DX51D+Z | 0.3 – 3.0 mm | Brackets de construction, carrosserie automobile |
Danuy denc ay jumtukaay ci sunu barab ngir gaaw ci tàmbali prototype. Sudee sa leeral yi dañu soxla jumtukaay buñu dencwul, danu koy jënd ci dëkk bi ci diir bu weesuwul 3 ba 5 fani liggéey te du yàq diiru liggéey bi yépp.
Lan moo bokk ci sunu kofre prototype
- Rapport inspection bu njëkk ci xët wi (FAIR) - Bépp dimension dessin buñu natt ci CMM, ñu joxe ko ci formaa tabular ak valeur aktuel ak valeur nominal
- Sàrtifikaayu jumtukaay - Rapport test Mill di wane composition chimique, màndarga mekanik, ak tàngoor / nimero lote
- Rapport de finition de surface — Natt Ra ci barab yuñ wax sudee surface bi dafa am finish ci dessin bi
- Nataali piis yi ak emballage - Balaa ñuy yobbu nataal yi ñu séddoo ci imeel ngir firndeel
- bataaxal delloosi DFM — Bépp xalaat ngir gëna mëna forme, wàññi njëgu liggéey bi,
- Die drawing on approval - CAD mën nañu ko xoolaat
Prototype tëggin ak yeneen anam
| Doxalin yu xel nàngu | diiru joxe | Njëgg (10 pcs) | Matches Production? | Ay gàttal |
|---|---|---|---|---|
| Tampoŋu xeetu (outils soft) |
7–10 fan | $1,200–$5,000 | Waaw — benn anam | Njëg ci jumtukaay yi |
| CNC Machining | 3–7 fan | $500–$3,000 | Deet — pepp bu wuute, kaw gi | No springback data, poor for thin sheet |
| Dagg laser + Courbure | 3–5 fan | $300–$1,500 | Partiel — amul màndarga yuñ desine | Zone buñu laal ci tàngoor, geometrie bu gàtt |
| Impression 3D (metal) | 5–14 fan | $1,000–$8,000 | Déedet — wuute ci jëmmal | Porosité, kaw gi bon, amul ressort |
| Fiil EDM / Waterjet | 5–10 fan | $400–$2,000 | Déedet — ay bërëb yu amul dara kese | No bending or forming operations |
Common Prototype tëggin Applications
Prototype bracket ngir FMEA, clips konektër ngir saytu ndax mën nañu ko jëfandikoo, misaali panneau yaram ngir mëna dem
Prototype terminal ak jokkoo ngir saytu dooley duggal, misaali bouclier EMI ngir natt attenuation RF
Surgical instrument housings, implant components in 316L stainless, diagnostic device brackets
Supporte cellulaire, prototype busbar, plaques de jokkoo de batérie en acier wala cuivre plaqué nikel
Ressort yu batëri, chassis structurel
Support panneau de commande, prototype lamination moteur, échantillons d'alette d'échangeur de chaleur
Laaj yu ñuy faral di laaj
Lan mooy limu komànd bi gëna ndaw ngir tëggin prototype?
Noo ngi nangu komànd prototype yu tàmbalee ci benn piyees. Waaye, ngir jumtukaay yu woyof yi, 20 ba 50 piyees lañuy digal ndax tabb matris bi ak njëgu saytu xët bu njëkk bi dañu tasaaroo ci lote bi. Ngir limu amul 10 piyees, CNC-dagg blank ak forme presse-frein mën na gëna xéewale.
Ndax mën nañu jëfandikoo jumtukaayu prototype bi ngir defar ci ginaaw?
Jumtukaay yu woyof (matre aluminium) defaruñu ko ngir liggéey. Jumtukaayu pont (asiye P20) mën na liggéey ba 200 000 yoon — méngoo ak liggéey bi njëkk. Jumtukaay yu dëgër yiñ tabax ngir liggéey bi ci ndoorte li ñooy gëna xéewale sudee wóolu nga sa jëmmal. Noo ngi lay digal nga tàmbalee ci jumtukaayi pont sudee amna coppite ci jëmmal ginaaw bi ñu xoolee prototype bi.
Ndax yaa ngi joxe ñaareelu jëf ngir xeetu liggéey yi?
Waaw. Ngir prototype yi deñuy joxe plaquation zinc, plaquation nikkel, pasivation, anodisation (aluminium), couche poudre, ak montage bu yomb. Jamonoy liggéey bu ci topp dafay yokk 3 ba 5 fani liggéey. Ngir prototype yu am yéene defar te soxla plating, deñu leen di digal ngeen komànde pièce plaqué ci xët wi njëkk suko defee resultaa yi bawoo ci test yi gëna fësal.
Lan mooy xew sudee pàrti yi jàllul ci saytu bu njëkk bi?
Sudee piyeesu xët bu njëkk bi jàllul ci saytu dimensioŋ, danuy liggéeyaat matris bi te doo fay dara, ba noppi nu def ñaareelu jéem. Sunuy ekipu ingenieur yi dañuy bind li waral jafe-jafe bi ak jëf yiñ wara def ngir saafara jafe-jafe bi. Ñaareelu pàcc yi dañuy nekk ci biir leeral yi. Sudee jafe-jafe bi mingi bawoo ci desin bu dese leer wala coppite ci leeral yi, danuy joxe bépp coppite buñ yokk ci jumtukaay bi ci boppam.
Nan laa mëna yónnee samay pièce su amee coppite yuñ soxla?
Delloo yobbu ngir liggéeyaat lu yomb la — danuy joxe etiketu yobbu delloo ngir DHL wala FedEx. Pièce yi dañu leen di saytu bu ñuy yegsi ba noppi ñu tàmbali soppali ci saasi. Piyees yiñ liggéeyaat dañu leen di delloo ci 3 ba 5 fani liggéey ginaaw bi ñu leen jotee.
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