tëggin bu xóot tëggin xeetu formaasioŋ buñ jagleel tóol la buy soppi blank yu plat yi ci jëmm yu xóot, yu lëndëm, yu am ñatti dimension - koppu, pot, boîtier, dëkkuwaay, ak cër yu silindrik - jaaraleko ci ay liggéey yu ñuy saytu. Dessin bu xóot bi dafay defar piis yu plat wala yu xóotul, wuute na ak tëggin yiñ gëna xam, ndax dessin bu xóot bi dafay defar piis yu amul benn couture, fu xóotaayu bi weesu didefarkatu estampagenjubte ci biir, liggéey buy tere senn, ak surface bu nooy te amul joint yuñ soudé.
Bi nga xamee ni defarkatu tëggin bu xóot lañu, danuy defar pièce yu xóot yu xóot ngir oto, aérospatiale, elektronik, pajum, kaaraange, ak jëfandikoo ci usine yi. Sunu kàttan bokk na ci desine bu xóot ci benn etape wala etape yu bari, desine bu xóot ci press toxal, ak desine bu xóot buy yokk ci aluminium, asiye, asiye inox, përëm, ak cuivre.
The Deep Drawing Process Explained
Prosedur estampage metal bu xóot bi dafa am jéego yu am solo yu bari:
- Waajal bu amul dara - disk metal bu plat wala blank bu am formu dagg ci tóol. Dayo ak jëmm bu amul dara ñu ngi koy xayma ci geometrie piis bi jeex ngir mëna am macceer bu doy ngir desine bi yépp.
- Tirage bu njëkk bi — punch dafay forse blank bi mu dugg ci benn bërëb bu amul dara, fekk ab tegkatu blank mooy saytu ni mbir yi di jaar. Wen wi dafay wal ci kaw rayon matris bi dem ci biir bërëb bi, daal di nekk jëmmu koppu bi njëkk.
- Desinewaat — ngir wàll yu gëna xóot, yokk yeneen etape ngir wàññi diametre bi gëna xóot. Bépp etape desinewaat dafay wàññi diametre bi ci 20 ba 30%.
- Repasser (taamu) - miir bi dafay wàññeeku ba noppi di méngoo ci forse koppu bi ci benn ringu paase, muy génne njiitu miir bi ci anam wu jaar yoon.
- Dagg - produit bi ëpp ci jant bi (desine nopp yi) dañu koy dindi ngir mëna am gaawaay bu mujj ak kalite boor bi.
- Ñaareelu liggéey — bënn, perle, fil, bride, wala yeneen mbir yuñ yokk ci ni ñu ko soxlaa.
Lan moo tax nga tann tëggin tëggin bu xóot
- Tabax bu jaar yoon — amul ay soudure, ay juntuwaay, wala ay tombi ñaw, loolu dafay tekki ni amul benn poñ bu néew doole, amul yoon wuy senn, amul ay concentratëru stress. Piyees yi dañuy am doole buy méngoo.
- Superior structural integrity — liggéey bu sedd ci diiru dessin bi dafay yokk dëgëraay bi ak dooley traction bi ci 10-30%, muy génne pàrti yu gëna dëgër ci tool bi njëkk.
- Surface bu nooy — piyees yiñ tëral bu baax dañu am surface bu baax te soxlawul ñaareelu finishing bu néew. Surface bi ci biir ak biti dañu nooy te dañuy méngoo.
- Cost effective at volume - xóot draw tooling defar pièces gaaw ak tuuti mbalitu macceer. Njëg li ñuy fay ci pièce bu nekk moo gëna néew luñu koy méngale ak liggéey bi, spinning bi wala defar bi ci volume production bi.
- Design flexibility - jëmm yu silindrik, oval, rektangul, kaare, ak jëmm yu asymétrique yu jafee xam, ñoom ñépp mën nañu leen amee ci desine bu xóot.
- Tolerans yu tar — njubte ci dimension ±0.001 pouces ci diametre ak ±0.003 pouces ci xóotaayu mën nañu ko def saa yu nekk.
- Material efficiency - lu ëpp 85% ci jëfandikoo macceer dafay nuru luñuy jëfandikoo, ak ay mbalit yu yam ci ay baagu dagg ak ay biir yu néew.
Material Options for Deep Drawing
Mbir yi gëna baax ngir rëdd lu xóot dañu am ductilité bu rëy ak jëmmal bu maase ay pepp. Sunu jumtukaay yi ñuy gëna jëfandikoo ñooy:
- aluminium 1100, 3003 — mën nañu ko tëye bu baax, woyof, baña yàqu. Dafa baax ci produit yi ñuy jëfandikoo, resinto lekk yi ak boîtier elektronik yi.
- Aluminium 5052 — dëgër bu gëna rëy ak mëna jëfandikoo bu baax. Dañu koy jëfandikoo ci géej ak ci jawwu ji.
- 1008, 1010 - li gëna bari luñu koy desine ci xóot. Formabilite bu baax, njëg bu yomb, baax ci jëfandikoo oto ak usine.
- Acier inoxydable 304 - baña yàqu ak drawability bu baax. Dañu koy jëfandikoo ci wàllu paj, togg ñam ak ci géej. Dafay laaj nga saytu bu baax liggéey bi ndax dafay metti.
- Stainless Steel 316 — gëna mëna xeex korosioŋ ngir environmaa chimik ak géej.
- Cuivre C110 — baaxna lool ci wàllu kuuraŋ ak tàngoor. ductile lool te yomb desine.
- Cuivre C260 - drawability bu baax ak melokaan buy xëcc. Dañu koy jëfandikoo ci dekoraasioŋ ak ci wàllu kuuraŋ.
Deep Drawn Enclosures and Shells for OEM Assemblies
Ngir ekipu jëndkat yiy wut boyet yu xóot, coquillage, koppo, ak dëkkuwaay, danuy jàppale profil yu rond, rektangul, ak yuñ personaalise bu am dëgëraay buñ saytu, rayon yu nooy, ak surface yuñ mëna baamtu. Li gëna bari luñu koy jëfandikoo mooy ay kaptër, ay poti batëri, ay boîtier elektronik, ay muur yuy muur, ak ay boîtier yuñ defaree wen ngir am yaram wu tampoŋ te du am benn couture buy wàññi risku soudure ak senn.
Aplikaasioŋu piyeesu desine yu xóot
Estampage bu xóot bi dafay liggéey ci yenn liggéey ak jëfandikoo:
- Industrie biir oto - Boîtier kaptër yi, cër yi ci sistemu karburaŋ bi, canister airbag yi, cër yi ci exhaust bi, ak reservoir fluid yi
- Aérospatial — jumtukaayi roppalaan, boîtier yu am satelit, silindre hydraulique, ak gaal yu am doole
- Elektronik - RF poti blindage, poti batëri, boiti kondansatër, ak boîtier konektër
- Pajum - jumtukaayi operaasioŋ yi, dëkkuwaayi aparey yi, jumtukaayi implant yi, ak resinto sterilisasioŋ
- Kaaraange - boîtier munition, composants ordnance, dëkkuwaayi jumtukaayi jokkoo
- Produit yu ñuy jëfandikoo - ndab toggu, poti naan, resinto aerosol, ak yaram extincteur
- Usine — gaal yu am doole, filtre, silindre hydraulique, ak conteneur usine
Sunu mënin ci rëdd bu xóot
| Kàttan | Specification |
|---|---|
| xóotaayu tiire bi gëna mag | 12 pouces |
| Diametre | 0.25 pouce ba 12 pouce |
| Material thickness | 0.005 pouce ba 0.125 pouce |
| Depth-to-diameter ratio | Ba 2:1 benn yoon, gëna kawe ak defaraat |
| Toleransu kuuraŋ | ± 0.001 pouce |
| Draw methods | Benn etape, etape yu bari, pressu toxal, yokkute |
| Kàttanu presse | 25 ba 400 ton |
Jàngale lu bariSerwiisu estampage ci tóol ci sunu guide: Stampage en métal de drain profond: Procédure, avantages, et applications.
Laaj yu ñuy faral di laaj
Luy tëggin bu xóot?
tëggin bu xóot tëggin mooy anam wi ñuy formee wen, muy soppi tóol bu plat mu nekk jëmm yu xóot, yu am lënd, yu am ñatti dimension yu melni koppu, pot, boyet ak dëkkuwaay. Ni ñu koy defee mooy defar piis yu amul benn couture te amul benn joint buñ soudé, loolu mooy tax structure bi gëna dëgër.
Lan mooy xóotaayu rëdd bi gëna mag?
Mën nanu am xóotaayu rëdd bu yegg ba 12 pouce, ak xóotaayu-diametre ratios 2:1 wala lu gëna rëy lepp di aju ci macceer bi ak jëmmal piis bi. Desinewaat yu bari dañuy tax ñu mëna defar pàcc yu gëna xóot ndànk-ndànk.
Yan jumtukaay ñoo gëna baax ngir desine lu xóot?
Macceer yi gëna baax ngir desine lu xóot ñooy yi am ductilité bu rëy: aluminium 1100 ak 3003, asiye lamine ci sedd 1008 ak 1010, asiye inox 304, përëm, ak cuivre. Tanneef macceer a ngi aju ci li nga soxla ci sa aplikaasioŋ ci wàllu doole, baña yàqu, ak yoonale.
Laajte ab devis
Yonnee sa dessin pièce ci [email aar] wala nga woo +86 152-5047-1868.
Related Resources
- Nataal bu xóot: Mekanik ak fàggu ay jafe-jafe
- Stampage aluminium: Guide de sélection de alloy
- Serwiisu estampage ci tóol
Related Resources
- Gitu estampage dessin profond — Doxalin, jumtukaay, ak tegtali jëmmal ngir tëggin bu xóot.