masana’anta kayan aikin bugawa
Mutuwar ci gaba, fili ya mutu, kayan aiki mara kyau da canja wuri ya mutu - Injiniya, injina kuma an inganta shi a cikin m²00. Haƙuri zuwa ± 0.005 mm akan naushi mai mahimmanci da abubuwan da suka mutu.
Me yasa Kayan Aiki Cikin Gida Yafi Mahimmanci
Lokacin da mai yin tambari ya mallaki ɗakin mutuwarsa, madaidaicin amsa tsakanin ingancin sashi da gyaran kayan aiki yana raguwa daga makonni zuwa sa'o'i. Muna tsarawa, ginawa, gwaji, da kuma kula da duk kayan aiki a ƙarƙashin rufin daya - babu shagunan mutuwa na waje, babu gibin sadarwa.
Canje-canjen Ƙira
Ana ba da odar canjin injiniya kai tsaye ga masu yin kisa a kan shagon. Ƙaramin ƙarar naushi ko daidaita girman girman yana ɗaukar kwanaki 1-2, ba makonni 2-3 ba a kantin kayan aiki na waje.
Tsantsan Haƙuri
A cikin gida EDM da madaidaicin niƙa yana ba mu damar daidaita madaidaicin share-to-mutu zuwa tsakanin 0.003 mm - mai mahimmanci ga ƙananan sassa, ɓarna mai kyau, da masu haɗin haƙuri.
Ƙananan Jimlar Kudin
Babu alamar kayan aiki na ɓangare na uku. Raba sama tsakanin babban girma da shirye-shirye gajere yana nufin za ku amfana daga ma'auni na tattalin arziƙi ko da kan ƙananan jarin kayan aiki.
Rigakafin Rigakafi
Mutuwar jadawalin kulawa da aka ɗaure kai tsaye zuwa bayanan ƙidayar. Ƙirar naushi, maye gurbin jagora, da kuma mutuƙar gogewa da aka yi a hankali - ba a mayar da martani ba bayan tserewa mai inganci.
Nau'in Mutuwar Mutuwa
Ci gaba
Multi-tasha ya mutu don ciyar da tsiri mai sauri. Har zuwa tashoshi 20 - ɓarna, huda, lankwasawa, kafawa, datsa - a cikin saitin mutu ɗaya. Mafi yawan tattalin arziki don kundin sama da 50,000 inji mai kwakwalwa.
- Nisa mai tsayi: 10 – 300 mm
- Latsa tonnage: 30 - 400T
- Gudun: har zuwa 600 SPM
Compound Mutuwa
Blanking da huda a cikin bugun jini guda. Yana samar da sassa masu lebur tare da mafi girman flatness da maida hankali. Mafi dacewa don wanki, gaskets, shims, da madaidaicin madaidaicin.
- Flatness: ≤ 0.05 mm
- Matsakaicin hankali: ≤ 0.03 mm
- Yanke daidaitaccen daidaituwa: ≤ 0.02 mm
Canja wurin Ya Mutu
Sassan da aka canjawa wuri tsakanin tashoshi ta yatsun injina. Ya dace da manyan sassa (sama da mm 100) ko abubuwan zane mai zurfi waɗanda ba za a iya samar da su cikin tsarin ci gaba mai tsiri.
- Girman sashi: 50 - 50 mm
- 3-6 yana canja wurin tashar
- Latsa: 160 - 800T
Kyakkyawan Blanking ya mutu
Kayan aiki sau uku tare da V-ring stinger don samar da ɓangarorin da ba su da burr, a tsaye, yankan gefuna masu laushi. Ragewar saman Ra ≤ 0.8 µm ba tare da kammala sakandare ba.
- Abu: Karfe zuwa 8 mm kauri
- Haƙuri: ± 0.01 mm
- Matsakaicin Edge: 100% yankin ƙonewa
ja mai zurfi Mutuwa
Single ko Multi-zane kayan aiki don kofuna, gwangwani, gidaje, da harsashi. Zana rabo har zuwa 2.5:1. Ƙarfin mariƙin mara komai da zana geometry na zobe da aka ƙera don hana wrinkling da baƙar fata.
- Zana diamita: 5 - 250 mm
- Bambancin kauri na bango: <10%
- Matakan sake sakewa: har zuwa 5
Micro & Specialty ya mutu
na'ura mai ba da hanya tsakanin hanyoyin sadarwa. Punch diamita daga 0.1 mm, izini daga 0.003 mm. Gina a cikin yanayin sarrafa yanayi.
- Min diamita: 0.1 mm
- Min yarda: 0.003 mm
- Abu: akwai abubuwan da ake saka carbide
Kayan aiki
| Nau'in Na'ura | Qty | Ƙididdiga | Aikace-aikacen |
|---|---|---|---|
| Waya EDM | 8 | ± 0.002 mm | Punch profiles, mutu apertures, form abun sakawa |
| Sinker EDM | 4 | Ra 0.2 µm | Cavity forming, makafi siffofi, hadaddun 3D siffofi |
| CNC Machining Center | 12 | ± 0.005 mm | Die faranti, takalma sansanonin, cams, lifters |
| Surface grinder | 6 | ± 0.002 mm flatness | Punch sharpness, farantin murabba'in, mutu lapping |
| CMM (Zeiss) | 2 | 0.001 mm bincike | Die bangaren dubawa, naushi tabbatarwa |
| Kayan aiki & Cutter grinder | 4 | — | tikitin geometry, kulawa ta biyu |
Kayan aiki & Makin Karfe
D2 Tool Karfe (Cr12MoV)
HRC 60-62 bayan maganin zafi. Zaɓin daidaitaccen zaɓi don ci gaba da kashe naushi da sakawa. Kyakkyawan juriya na lalacewa ga karfe da tambarin tsiri bakin karfe. Rayuwa: 1-3M bugun jini.
SKD11 (daidai da D2+)
Babban abun ciki na vanadium fiye da daidaitaccen D2. Babban tauri don ayyuka masu sauri (300+ SPM). Tsohuwar kayan naushin mu don tarar-blanking da micro-dies.
Tunani
Don aikace-aikacen rayuwa mai tsayi (> 5M bugun jini) da kayan abrasive (karfe silicon, bakin karfe). An yi amfani da shi azaman tukwici ko cikakkun jikin naushi a aikace-aikacen micro-die.
P20 / NAK80 (An riga an taurare)
HRC 30-40. Ana amfani da su don mutu takalma, cam tubalan, da aikace-aikacen kayan aiki mai laushi inda aka fi son ƙananan taurin tare da kayan aiki mai kyau. Mafi sauri zuwa injin don kayan aikin gada.
Tooling Design Tsari
Kowane mutu yana tafiya ta tsarin ƙira da ingantaccen tsari don tabbatar da yin ƙayyadaddun bayanai daga bugun farko.
Binciken DFM
Sashe na lissafi da aka yi bita don tabbatuwa. Matsakaicin girman fasali, radiyoyin lanƙwasa, jagorar hatsi, da dawo da bazara waɗanda aka inganta kafin ƙira ta mutu.
Tsare Tsare Tsare Tsare
An inganta amfani da kayan aiki (manufa> 75%). Tsarin tashar da aka tsara don ma'aunin ƙarfi da daidaiton ramin matukin jirgi. Saitin faɗin mai ɗauka da girman gada.
3D Die Design (CAD)
Cikakken samfurin 3D a cikin SolidWorks/AutoCAD. Duban tsangwama, simintin cire naushi, cam da nazarin motsi na lifter, da zanen taro da aka fitar don dubawa.
Machining & EDM
CNC roughing → zafi magani → waya EDM gama → surface nika. An duba kowane sashi akan CMM kafin haɗuwa cikin saitin mutu.
Gwaji & T1 Samfuran
Mutu an gwada shi akan latsa cikin saurin manufa. Samfuran T1 da aka auna akan zane. gyare-gyaren da aka yi a cikin ɗakin mutu, ba a ƙasan latsa ba. Rahoton T1 da aka fitar a cikin 48h.
Amincewa da Abokin Ciniki
Abokin ciniki ya sanya hannu akan rahoton T1. Mutu a kulle zuwa ingantattun sigogin saitin. Katin kayan aiki da aka ƙirƙira don bin diddigin kiyaye kariya a duk rayuwar samarwa.
Mallakar Kayan aiki & Ajiya
Mun yi imanin kayan aiki ya kamata ya kare kasuwancin ku, ba kulle ku ba. Manufar kayan aikin mu na da gaskiya da abokantaka.
Kana Mallakar Kayan Aikin
100% mallakar abokin ciniki bayan an daidaita biyan kuɗin kayan aiki. Cikakken zane mai mutu da BOM an bayar akan buƙata. Babu ƙuntatawa na IP akan ɓangaren lissafin ku.
Ma'ajiyar Kyauta Shekaru 2
Ya mutu da aka adana a cikin dakin kayan aiki da ke sarrafa yanayi ba tare da caji ba har tsawon shekaru 2. Ana samun ƙarin ajiya akan farashi mara ƙima. Ya mutu da aka yiwa alama da bin diddigi a cikin tsarin ERP ɗin mu.
Kulawa Ya Haɗa
Tsabtace naushi na yau da kullun da tsaftacewa wanda aka haɗa cikin farashin samarwa. Manyan gyare-gyaren da aka ambata daban tare da amincewar abokin ciniki kafin fara aiki.
Ana Rasa Jirgin Ruwa
Idan kun zaɓi matsar da samarwa, za mu tattara da jigilar mutun ku zuwa wurin da aka keɓe. An bayar da takaddun fitarwa da tallafin kwastam.
Tambayoyin da ake yawan yi
Yaya tsawon lokacin da kayan aikin ke ɗauka don ginawa?
Mutuwar ci gaba na yau da kullun: 14-21 kwanaki daga zanen da aka yarda. Complex lafiya blanking ko zurfin-zane kayan aiki: 25-35 days. Shirye-shiryen gaggawa (ƙarin farashi) na iya damfara masu sauƙi masu mutuwa zuwa kwanaki 7-10.
Menene farashin mutuwa na yau da kullun?
Sauƙaƙe 3–5 tasha ci gaba mutu a D2 karfe: $2,000–$6,000. Complex 10–15 tashar mutu tare da in-mutu forming: $8,000–$25,000. Kyakkyawan sakawa ko saka carbide ya mutu: $15,000–$50,000. Duk farashin ya haɗa da samfuran T1 da rahoton girma.
Shin za ku iya kwafin mutuwa daga samfurin sashin da ke akwai?
Ee. Za mu iya juyar da injiniyan sassan da ke akwai ta amfani da sikanin CMM kuma mu samar da mutuƙar da ta dace. Haƙuri ga jujjuyawar injiniyoyi yawanci ± 0.02 mm. An fi son zane na yau da kullun don ganowa.
Kuna ƙera kayan aiki don kamfanonin hatimi na waje?
Mu da farko muna gina kayan aiki don samar da namu bugawa. Koyaya, don ayyukan kayan aiki masu ƙima (sama da $20,000), muna karɓar umarni na masana'antar mutuwa ta waje. Tuntube mu don tattauna bukatun ku.
Menene zai faru da kayan aiki lokacin da aka daina samfurin?
Za mu sanar da ku kafin karewar ajiya. Kuna iya tsawaita ajiya, jigilar mutun, ko ba mu izini mu goge shi. Duk yanke shawara na buƙatar rubutaccen izinin abokin ciniki. Ba mu taɓa kawar da mutuwa ba tare da amincewar abokin ciniki ba.