Estampage matris ak jumtukaay - Design ak defar matris
Sunu jumtukaay ci biir kër gi ak butig biy joxe comtëggin jëmmal matrisg jëmmal, defar, toppatoo ak defar. Liko dalee ci konsept bu njëkk bi ba ci jumtukaay yiñ mëna defar, sunuy defarkatu matris yu am xam-xam dañu defar matris yu am doole yuy joxe resultaa yu leer, yuñ mëna baamtu ci ay milioŋ ciy cycle pres. Sudee dañuy saytu jumtukaay yi ci biir kër gi, danuy gëna gaaw ci liggéey bi, di gëna dëgëral saytu kalite bi, ak njëgu jumtukaay bi gëna wàññeeku.
sunuy kàttan ci jumtukaay yi dañuy jàppale sunuy liggéey yépp — <a href="/produitsestampage à tolee-stampage-matre/”>stampage matrice progressive, rëdd bu xóot, estampage à tole, ak liggéey di. Soo soxlaa matris bu bees, jumtukaay bu woyof, wala defar matris bu yàgg, sunu ekip amna xam-xam bi war ak jumtukaay yi war ngir joxe.
Xeetu estampage yi ñuy defar
- Dees yuy yokk - gaaraas yu bari dee ak 30+ gaaraas ngir liggéey bu gaaw. Gaaraas bu nekk dafay def ay liggéey yu toppalante (blanking, bënn, bënn, forme) ngir génne piyees bu jeex ci bépp cycle bu ñuy presse.
- matris composé — def blanking ak piercing benn yoon ci benn yoon, defar pàcc yu am plateau bu gëna baax ak concentrisite ci diggante màndarga yi.
- Transfer dies - stasioŋ die individuel ak toxal pàrti mekanik ngir pàrti yu gëna mag te gëna xóot yuñ mënatul yóbbu ci strip buy yokk.
- tëggin bu xóot dies - benn ak multi-etape desine tooling ngir koppu, boîtier, dëkkuwaay, ak composants cylindriques.
- Line dies — benn-benn matris tëggin liggéey ci ligne presse tandem ngir panelu yaram yu yaatu ak cër yiñ tabax.
- Ñaareelu liggéey bi — dagg, bënn, dóorwaat, ak defar matris ngir liggéey ci wàll yiñ defar bu njëkk.
- Prototype / soft tooling — jumtukaay yu gaaw ngir limu prototype yi ak jëmmal jëmmal balaa ñuy jël jumtukaayi defar. Custom tëggin metal ci matris –>
- SolidWorks 3D modeling — jëmmal 3D bu mat sëkk ak saytu jafe-jafe ak saytu dajale
- tëggin simulation - jëmmal jàngat ngir xam fu macceer bi di daw, sew, ressort, ak risku rës laata ñuy dagg benn weñ
- Strip layout optimization - yokk jëfandikoo jumtukaay ngir wàññi njëgu jumtukaay bu nekk
- Càmbaru FEA - jàngat stress ci komponenti die ngir mëna am doole ak guddu fan
- masin EDM kable - ± 0.0001 pouce njub ngir wàll matris ak profil perforaasioŋ
- CNC Centre usinage - 3-axe ak 4-axe ngir bloku matris, tegkatu punch, ak dàll matris
- estampage en métal de précision moulin surface - plateau et parallélisme à ±0.0002 pouces
- Jig yëy - ngir barabi pax yi gëna jubal ak yëy profil
- Press spotting - ngir jéem, spotting bu baxa, ak dakkal
- Tàngoor traitement - ci biir kër ak ci biti dëgëral ngir gëna baaxal dundu komponent matt
- Prograamu toppatoo biy moytu ak saytu matris biñ nara def ak ñaw
- Defar matris ci jamonoy jafe-jafe ngir ponch yu yàqu, section matris yu yàqu, ak komponent yu yàqu
- Coppite ci matris ngir coppite yi ci wàllu ingenieur ak coppite ci pàcc yi
- Die refurbishment for worn tooling that needs reconditioning
- Toppatoo ci matris yi nu tabaxul
tëggin Die Design Serwiis for Production-Ready Tooling
Sunu serwiisu jëmmal matris dafay tàmbali ci nataali pàcc yi, volume at mi, grade macceer bi, li ñuy laaj ci tolerans, ak ay jafe-jafe ci montage bi. Dañuy joxe feedback DFM, waajal xeetu band, toppalante gaaraas, defar simulation fépp fuñu ko soxlaa, ak structure die yuñ mëna toppatoo ngir dies yuy yokk, dies composé, dies yu xóot, ak jumtukaayi tëggin metal yuñ defaree.
Die Design Engineering
Sunu ekipu ingénieur yi dañuy jëfandikoo jumtukaayi liggéey bi gëna mag ci jëmmal ak saytu matris yi:
Bépp jëmmal matris mingi tàmbali ci xoolaat bu baax sa geometrie pièce, màndarga yi, tolerans yiñ laaj, ak volume production bi. Danuy optimiser jëmmal jëmmal ngir pàrti kalite, dundu jëmmal, diiru sikl, ak maintenability - wàññi sa njëgu moomeel ci dundu jumtukaay bi.
Die Shop Equipment
Custom tëggin metal ci matris Dies
Bépp matris tëggin ñu defar ñu ngi ko defar ngir sa geometrie pàrti, macceer, volume liggéey, ak tolerans yi nga soxla. Danuy jëmmal ngir gëna gudd dundu jumtukaay (daanaka 500,000 ba 5,000,000+ hits liko aju ci macceer bi ak jafe-jafe bi), wàññi scrap, ak gëna mëna jëfandikoo diiru cycle ngir njëg bu gëna ndaw ci pàcc bu nekk.
Toppatoo ak defar
Toppatoo matt bu jaar yoon dafay yokk dundu jumtukaay ba noppi mën toppatoo kalite piis. Danuy joxe:
tëggin Die & Tooling Specifications
Sunu jumtukaay bi ci biir kër gi ak butig matris yi dañuy jëmmal, tabax, toppatoo ba noppi defar matris yuñ defar ngir prototype, diir bu gàtt, ak prograami defar yu bari.
| Specification | Màndarga jumtukaay |
|---|---|
| Xeetu matris yi | Mat yuy yokk, mat yu boole, mat yuy toxal, mat yuy rëdd, mat yuy forme, mat yuy fomp ak di bënn, ak jumtukaayi prototype yu woyof. |
| Jumtukaay yi | Jumtukaay asiye yu melni D2, A2, S7, ak M2, ñu toppatoo leen ci tàngoor ngir am dooley liggéey; insert carbure ngir barab yu bari wear wala volume bu bari. |
| Processus yuñ jàppale | Estampage matris buy yokk, estampage à dessin profond, estampage à tôle, opérations à matris composé, blanquement, piercing, flexion, et forme. |
| Dundu giñ seentu | Jumtukaay yiñ gëna xam: 500 000 ba 2 000 000 yoon; carbure wala matris yu bari yuñ defar mën nañu yegg ba 1,000,000 ba 5,000,000+ pàcc, lépp di aju ci macceer bi ak toppatoo bi. |
| Duru liggéey | Ay ayu-bis yu yomb: génn àdduna: lu tollu ci 4 ba 8 ayu-bis; toxal bu jafe dee: lu tollu ci 8-12 ayu-bis. |
| Duggal ci jëmmal | Nataali 2D, fichier CAD 3D, grade macceer bi, dëgëraay bi, li ñuy laaj ci muñ, bariwaayu liggéey bi, njeexte gi, li ñuy laaj ci saytu/critère yiñ bëgga jëfandikoo. |
| Toppatoo | Gaaw, wecci insert, saytu njub, saytu wear, defar, coppite ci ingenieur, ak waajal toppatoo biy moytu. |
| Yoonu RFQ | Yonnee ay nataal ak ay sàrti defar jaaraleko ci xëtu devis/jokkoo ngir xoolaat DFM, xalaatu jumtukaay, xayma njëg, ak firndeel waxtu liggéey bi. |
Gitu tànneef xeetu matris estampage
| Xeetu matris | Dafay baax | Fit Volume Typique | Saaga yi |
|---|---|---|---|
| matris bu dox ndànk | Piyees yu ndaw ba yu digg yi am liggéey yu bari | Production bu bari ay baamtu | Gaawaay bi gëna mag ak njëgu benn-benn bi gëna ndaw ci eskaal bi. |
| Matre composé | Piyees yu plat yi soxla ñu fomp ak bënn ci benn yoon | Volume moyen à haut | Dafay baax ak dajaloo. |
| matris bu jàllale | Piyees yu gëna mag wala yu gëna xóot ñu toxal leen ci diggante gaaraas yi | Volume moyen à haut | Useful when the part must be separated from the strip. |
| Draw die | Kopp yi, pot yi, coquille yi, ak dëkkuwaay yu amul benn couture | Prototype to production | Dafay laaj ñu xoolaat flow macceer bi ak rasio draw bi. |
| Jumtukaayi prototype | Njàngat ak tabax pilote | Volume bu woyof | Njëg bu njëkk bi gëna wàññeeku balaa jumtukaayi defar bi. |
Laajte ab devis
Jokkoo ak nun ci [email aar] wala nga woo +86 152-5047-1868.
Related Resources
Laaj yu ñuy faral di laaj
Lan lañu defaree matris estampage?
Matris estampage ñu ngi koy defaree asiye jumtukaay (D2, A2, S7, M2) buñ toppatoo tàngoor ba 58-62 HRC. insert carbure ñu ngi koy jëfandikoo ci barab yu bari wear ci production bu bari.
Ban diir la matris yiy stampe di yàgg?
Dundu gi mingi aju ci macceer ak ci jëmmal. Matre carbure yi mën nañu defar 1 ba 5 milioŋ ciy piyees. Jumtukaay asiye mën na yàgg 500,000-2 milioŋ ciy yoon suñu ko toppatoo bu baax.
Ban diir lay jeexal jumtukaayi tampoŋ bi?
Faatu yu yomb yi jël nañu 2 ba 3 ayu-bis. Deet yuy yokku ak gaaraas yu bari dañuy laaj 4-8 ayu-bis. Transfert bu jafe mën na jël 8 ba 12 ayu-bis.
Laaj yu ñuy faral di laaj
Ndax yaa ngi jëmmal ak defar matris tëggin ci sa kër?
Waaw. Am nanu bànxaasu jumtukaay yuñ jagleel ñi koy defar, defarkatu jumtukaay yi ak teknisien yiy toppatoo bi. Jumtukaay yi am ci biir kër gi dañuy tax ñu gëna gaaw ci defar ay mbir, feedback bu gëna baax ci defar, ak yoriinu sa jëmmal ci kumpa.
Ñaata ngay njëg jumtukaayi tampoŋ bi?
Njëg li ci jumtukaay mingi tàmbalee ci $2,000 ngir matris yu yomb ba ci $150,000+ ngir matris yu jafee xam yu am tapping ci biir. Lu gëna bari ci diggu jafe-jafe yi ñuy yokk dañuy daanu ci diggante $ 15,000- $ 50,000. Danuy joxe ay sitaasioŋ yu leer ci dundu jumtukaay bi ñuy seentu.
Ban diiru matris buy stampe?
Benn matris buy yokk buñu toppatoo bu baax mën na defar 500,000 ba 5,000,000+ stroke, lépp di aju ci dëgëraay bi, ni pàcc bi di doxee, ak ni ñu koy toppatoo. Danuy topp dundu dee bi ak defar ay toppatoo ngir moytu ay dogg yuñu xamul.
Ndax mën nga soppi jumtukaay yi fi nekk?
Waaw. Mën nanu soppali matris yi fi nekk ngir coppite ci wàllu ingeñër, boole ci man-mani yu bees, wala yeesal jumtukaay yu màgget. Soo amee jumtukaay bu bawoo ci beneen furnisër, mën nanu jàngat tànneefi toxal ak gëna xéewale.
Ndax yaa ngi defar jumtukaayi defar ak pièce de rechange?
Waaw. Danuy tëye dokimaa yu leer ci jumtukaay yi te mën nanu joxe ponch de reserve, insert matris ak ressort. Ñu ngi digal ñu def ay toppatoo ngir moytu feebar bi ngir gëna gudd fan. Am nanu ay pièce de rechange yu am solo ngir jumtukaayi kiliyaan yi ci sunu barab bi.