bugawa ya mutu & Kayan aiki - Tsarin Mutuwa na Musamman da Kera

Kayan aikinmu mai cikakken aiki a cikin gida da kantin sayar da kayayyaki yana ba da combugawa mutu zaneg ƙirar ƙira, ƙira, kulawa, da sabis na gyarawa. From initial concept through production-ready tooling, our experienced die makers build high-performance bugawa dies that deliver precise, repeatable results across millions of press cycles. Ta hanyar sarrafa duk tsarin kayan aiki a cikin gida, muna tabbatar da lokutan jagora cikin sauri, ingantaccen kulawar inganci, da ƙananan farashin kayan aiki.

Ƙarfin kayan aikin mu yana goyan bayan duk hanyoyin tambarin mu - <a href="/productskarfe bugawae-die-bugawa/”> mutuƙar mutuwa bugawa, zurfin zane, karfe bugawa, da fili mutu aiki. Ko kuna buƙatar sabon mutuwar samarwa, samfuri mai laushi kayan aiki, ko kiyayewa akan mutuwar data kasance, ƙungiyarmu tana da ƙwarewa da kayan aiki don bayarwa.

Nau'in bugawa Mutuwar Mu Gina

• Mai ci gaba ya mutu - Multi-tasha ya mutu tare da har zuwa 30+ tashoshi domin high-gudun samarwa. Kowace tasha tana aiwatar da ayyuka na jeri (blanking, huda, lankwasa, kafa) tana samar da ɓangaren da ya ƙare tare da kowane zagayowar latsawa.
• Compound dies - Yi blanking da huda lokaci guda a cikin bugun jini guda ɗaya, samar da sassa tare da mafi girman fa'ida da daidaitawa tsakanin fasali.
• Canja wurin ya mutu - kowane tashoshi na mutuwa tare da canja wurin sashin injin don manyan sassa masu zurfi da zurfi waɗanda ba za a iya ɗaukar su akan tsiri mai ci gaba ba.
• Zurfin zane ya mutu - kayan aikin zane guda ɗaya da matakai masu yawa don kofuna, shinge, gidaje, da abubuwan haɗin siliki.
• Layin ya mutu - tambarin mutum ɗaya ya mutu ana sarrafa shi a cikin layin latsawa na tandem don manyan sassan jiki da sassa na tsari.
• Aiki na biyu ya mutu - datsa, huda, ƙuntatawa, da ƙirƙira ya mutu don aiki akan sassan da aka riga aka yi.
• Prototype / soft tooling - kayan aiki mai saurin juyowa don ƙididdige ƙira da ingantaccen ƙira kafin ƙaddamar da kayan aikin samarwa.
al'ada karfe bugawaail-die-design-services-20260505 ->

bugawa Die Design Ayyuka don Shirye-shiryen Kayan aiki

Sabis ɗin ƙirar mu mutu yana farawa tare da zane-zane, ƙarar shekara-shekara, ƙimar kayan aiki, buƙatun haƙuri, da ƙuntataccen taro. Muna ba da ra'ayin DFM, tsara shimfidar shimfidar wuri, jerin tashoshi, ƙirƙira kwaikwaiyo a inda ake buƙata, da kuma tsarin mutuƙar da za a iya kiyayewa don mutuwar ci gaba, mutuwar fili, mutuwa mai zurfi, da kayan aikin hatimin ƙarfe na al'ada.

Die Design Engineering

Injiniya mai inganci yana amfani da kayan aikin masana'antu

• SolidWorks 3D samfuri - Cikakken ƙirar mutuƙar 3D tare da duba tsangwama da tabbatarwar taro
• Simulators - ƙirƙira bincike don tsinkayar kwararar abu, ɓacin rai, bazara, da haɗarin wrinkle kafin a yanke kowane ƙarfe
• Inganta shimfidar wuri - ƙara yawan amfani da kayan don rage farashin kayan kowane bangare
• Binciken FEA - nazarin danniya na abubuwan da suka mutu don tabbatar da isasshen ƙarfi da tsawon rai

Kowane ƙirar mutuƙar tana farawa tare da cikakken bita na sashin lissafin ku, kaddarorin kayan aiki, buƙatun haƙuri, da ƙarar samarwa. Muna haɓaka ƙirar mutuƙar don ingancin sashi, rayuwar mutu, lokacin zagayowar, da kiyayewa - rage girman ƙimar ku ta rayuwar kayan aikin.

Kayayyakin Kayayyakin Die

• Wire EDM inji - ± 0.0001 inch daidaito don sassan mutu da bayanan martaba
• CNC machining cibiyoyin - 3-axis da 4-axis ga mutu tubalan, naushi mariƙin, da kuma mutu takalma
• Madaidaicin ƙarfe bugawa surface grinders - flatness da parallelism zuwa ± 0.0002 inci
• Jig niƙa - don daidaitattun wuraren rami da bayanin martaba
• Mutuwar latsawa - don gwadawa mutu, tabo shuɗi, da daidaitawa
• Heat jiyya - a-gida da kuma fitar da hardening don inganta mutu bangaren rayuwa

Custom bugun karfe Mutu

Kowane mutun tambarin da muka gina an yi shi ne na musamman don takamaiman sashin lissafi, kayan, ƙarar samarwa, da buƙatun haƙuri. Mun ƙirƙira mutu don haɓaka rayuwar kayan aiki (yawanci 500,000 zuwa 5,000,000+ hits dangane da abu da sarƙaƙƙiya), rage tarkace, da haɓaka lokacin sake zagayowar don mafi ƙarancin jimlar farashi kowane sashi.

Die Kulawa da Gyara

ingancin kayan aiki da kuma kula da ingancin kayan aiki. Mun bayar:

• Rigakafi tsare tsare shirye-shirye tare da tsare-tsaren tsare-tsaren mutu.
• Gyaran mutuwa na gaggawa don karyewar naushi, ɓangarori masu lalacewa, da ɓarna
• Mutu gyare-gyare don canje-canjen injiniya da sake fasalin sashi
• Mutu gyara don kayan aikin da aka sawa wanda ke buƙatar sake daidaitawa
• Kulawa akan mutuwar da ba mu ne aka gina ta ba

bugawa Die & Specifications

Kayan aikin mu na cikin gida da ƙirar kantin sayar da kayayyaki, ginawa, kiyayewa, da gyare-gyaren tambarin al'ada ya mutu don samfuri, gajere, da shirye-shiryen samarwa masu girma.

Ƙididdiga	Tooling Iyawa
Die iri	Ci gaba ya mutu, fili ya mutu, canja wuri ya mutu, zana ya mutu, haifar da mutuwa, ɓarke ​​​​da huda ya mutu, da samfuri mai laushi kayan aiki.
Kayan aikin kayan aiki	Karfe na kayan aiki kamar D2, A2, S7, da M2, zafi da aka bi da shi zuwa jeri na aiki na yau da kullun; abubuwan da ake sakawa na carbide don manyan sutura ko wuraren girma.
Tallace-tallacen tallafi	Ci gaba mutu bugawa, zurfin zane bugawa, sheet karfe bugawa, fili mutu ayyuka, blanking, sokin, lankwasawa, da forming.
da ake tsammanin mutuwa rayuwa	Kayan aiki na yau da kullun ya mutu: 500,000 zuwa 2,000,000 bugun jini; Carbide ko ingantaccen babban adadin mutuƙar zai iya kaiwa 1,000,000 zuwa 5,000,000+ sassa dangane da abu da kiyayewa.
Lokacin jagora	Sauƙaƙan mutuwa: game da makonni 2-3; mutuwar ci gaba: game da makonni 4-8; hadaddun canja wuri ya mutu: kimanin makonni 8-12.
Abubuwan ƙira	2D zane, fayilolin 3D CAD, matakin abu, kauri, buƙatun haƙuri, ƙarar samarwa, gamawa, ƙa'idodin dubawa, da buƙatun latsa / sake zagayowar.
Mutuwar kulawa	Sharping, saka maye, jeri cak, sawa dubawa, gyara, injiniya canje-canje, da m kiyaye tsare tsare.
Hanyar RFQ	Ƙaddamar da zane-zane da buƙatun samarwa ta hanyar quote/lamba shafi don bita na DFM, ra'ayin kayan aiki, kimanta farashi, da tabbatar da lokacin jagora.

bugawa Die Type Selection Jagora

Mutuwar Nau'in	Mafi kyawun Ga	Yawan Ƙarfin Ƙarfafawa	Bayanan kula
Ci gaba mutu	Kananan zuwa matsakaici sassa tare da ayyuka da yawa	High-girma maimaita samarwa	Mafi girman inganci da mafi ƙarancin farashi a sikelin.
haɗaɗɗen mutu	Lebur sassa masu buƙatar blanking da huda a cikin bugun jini ɗaya	Matsakaici zuwa babban girma	Kyakkyawan flatness da concentricity.
Canja wurin mutu	Manyan sassa masu girma ko zurfi sun koma tsakanin tashoshi	Matsakaici zuwa babban girma	Yana da amfani lokacin da ɓangaren dole ne a raba shi da tsiri.
Zana mutu	Kofuna, gwangwani, harsashi, da gidaje marasa sumul	Prototype zuwa samarwa	Yana buƙatar kwararar kayan aiki da bita-bita-rabo.
Kayan aiki samfuri	Ƙirar ƙira da matukin jirgi ya gina	Ƙananan ƙarar	Ƙananan farashin farko kafin samar da kayan aiki.

Nemi Magana

Tuntube mu a [email kare] ko a kira +86 152-5047-1868.

Sami Quote

Albarkatun Labarai

• Nau'in Tambari Ya Mutu: Zane, Aiki, da Zaɓin
• Kayan aikin Tambarin Ƙarfe: Jagorar Kulawa

Tambayoyin da ake yawan yi

Menene mutuwar tambari?

Mutuwar bugawa yawanci ana yin ta ne daga karfen kayan aiki (D2, A2, S7, M2) wanda ake yi da zafi zuwa 58-62 HRC. Ana amfani da abubuwan da ake sakawa na Carbide don wuraren da ake sakawa a cikin samar da girma.

Yaya tsawon lokacin da bugawa zai mutu?

Mutuwar rayuwa ta dogara da abu da ƙira. Carbide ya mutu zai iya samar da sassa miliyan 1-5. Karfe na kayan aiki yana mutuwa yawanci shanyewar jiki miliyan 500,000-2 tare da kulawa mai kyau.

Menene lokacin jagora don buga kayan aiki?

Sauƙaƙan mutuwa yana ɗaukar makonni 2-3. Mutuwar ci gaba tare da tashoshi da yawa yawanci yana buƙatar makonni 4-8. Rukunin canja wuri ya mutu na iya ɗaukar makonni 8-12.