Samfuran Ƙarfe na Ƙarfe - 7 zuwa 10 Business Days
Daga zane zuwa labarin farko a kasa da makonni biyu. Kayan aiki mai laushi, kayan aiki mai wuya, ko kayan aikin gada - mun dace da mafita ga tsarin lokaci da kasafin ku.
(Soft kayan aiki)
oda yawa
haƙuri
tare da kowane zance
Menene Samfurin Karfe bugawa?
Samfuran ƙarfe bugawa tsari ne na samar da ƙaramin adadin ƙarfe da aka hatimi - yawanci 1 zuwa guda 500 - don ingantaccen ƙira, duba-daidaitacce, gwajin aiki, ko amincewar abokin ciniki kafin ƙaddamar da kayan aikin samarwa. Ana yin sassan daga kayan abu ɗaya, kauri, da gami kamar yadda aka yi niyya don samarwa, don haka sakamakon gwajin wakilcin ingancin ƙarshe.
Ba kamar CNC machining ko Laser-cut prototypes, ana yin hatimi ta amfani da ainihin tambarin mutu. Wannan yana nufin kwararar hatsi, ƙarewar saman ƙasa, halayen bazara, da halaye masu ƙima sun dace da abin da zaku samu a cikin samarwa mai girma - wanda shine dalilin da ya sa ƙirar samfuri shine ma'aunin zinare don ingantaccen samarwa a cikin kera motoci, lantarki, da na'urorin likitanci.
Zaɓuɓɓukan Kayan Aikin Samfura: Wanne Yayi Maka Dama?
| Nau'in Kayan aiki | Material | Lokacin Jagoranci | Cost | Life (Strokes) | Mafi kyawun Ga |
|---|---|---|---|---|---|
| Kayan aiki mai laushi | Aluminum gami, Kirksite | 5-7 kwanaki | $800–$4,000 | 500–5,000 | Tabbatar da ra'ayi, duba-daidaitacce |
| Gada Kayan aiki | P20 steel (pre-hardened) | 7-14 kwanaki | $3,000–$12,000 | 50,000–200,000 | Ƙaddamar da niyya na samarwa, matukin jirgi yana gudanar da |
| Hard Tooling (Samarwa) | D2, SKD11, Cr12MoV steel | 3–5 makonni | $8,000–$60,000+ | 500,000–5,000,000+ | Cikakken samarwa, PPAP yarda |
Yawancin abokan ciniki suna farawa da kayan aiki mai laushi don ingantaccen ra'ayi mai sauri, sannan canzawa zuwa hard tooling don samarwa. Muna riƙe fayilolin ƙira na mutu don haka canjin ya zama mara lahani - ba a buƙatar sake yin aikin injiniya.
Tsarin Tambarin Samfurin Mu: Mataki ta Mataki na
Injiniyoyin mu suna duba zanen ku na 2D/3D, tuta kowace matsala ta DFM, kuma zaɓi ingantacciyar hanyar kayan aiki. Mun amsa tare da zance a cikin sa'o'i 24.
CAD/CAM injiniyoyi sun ƙirƙira da kayan aikin injiniyoyin mutuwa. Ana raba ƙira tare da ku don dubawa idan an buƙata.
CNC machining centers yanke abubuwan da suka mutu. Waya EDM tana ɗaukar kyawawan fasali da madaidaicin radii. Dukkan abubuwan an lalata su kuma an taurare kamar yadda aka ƙayyade.
Mutuwar da aka haɗa tana gudana akan latsa. Ana duba harbin farko akan zane. Ana yin duk wani gyare-gyare don dawo da ruwa, sharewa, ko matsayin naushi. Yawanci 2-3 gwada maimaitawa.
Ana auna samfuran samarwa akan CMM. An shirya Rahoton Binciken Labari na Farko (FAIR) - duk girma, takardar shedar kayan aiki, ƙaƙƙarfan saman ƙasa, da bayanan duba gani.
An cika sassa a cikin marufi na VCI na rigakafin tsatsa. DHL/FedEx jigilar jigilar kayayyaki yana samun sassa zuwa Arewacin Amurka a cikin kwanaki 3-5, Turai a cikin kwanaki 4-6. An bayar da cikakken bin diddigi.
Abubuwan Samfura don Tambarin Samfurin
| Material | Makarantun gama gari | Range Kauri | Na Musamman Aikace-aikace |
|---|---|---|---|
| Carbon Karfe | DC | 0.3 - 6.0 mm | Brackets, enclosures, tsarin sassa |
| Bakin Karfe | SUS304, SUS316, SUS301 | 0.1 - 4.0 mm | Likita, kayan abinci, marine |
| Aluminum | A1100, A5052, A6061 | 0.3 - 5.0 mm | Aerospace, Electronics, EV baturi |
| Copper / Brass | C1100, C2680, C2720 | 0.1 - 3.0 mm | Masu haɗawa, tashoshi, firam ɗin jagora |
| Bronze Phosphor | C5191, C5210 | 0.05 - 1.0 mm | Lambobin bazara, masu haɗin kai daidai |
| Galvanized Karfe | SGCC, DX51D+Z | 0.3 - 3.0 mm | Gine-ginen gine-gine, Motoci ƙarƙashin jiki |
kayan aikin mu na kayan aiki da sauri. Idan ƙayyadaddun ku na buƙatar kayan da ba mu tarawa ba, muna samo shi a cikin gida a cikin kwanakin kasuwanci 3-5 ba tare da shafar lokacin jagoran gaba ɗaya ba.
Abin da Ya Kunshe a Fakitin Samfurin Mu
- Rahoton Binciken Labari na Farko (FAIR) - Duk girman ma'aunin zane da aka auna akan CMM, an ruwaito shi cikin tsari na tebur tare da ainihin ƙimar ƙima
- Takaddun shaida - Rahoton gwajin gwaji yana nuna nau'in sinadarai, kaddarorin inji, da lambar zafi / tsari
- Rahoton Ƙarshen Surface - Ra aunawa a takamaiman wurare idan an kira ƙarewar saman akan zane
- Hotunan sassa da marufi - Kafin jigilar kayayyaki da aka raba ta imel don tabbatar da karɓar riga-kafi
- Wasiƙar amsawa DFM - Duk wani shawarwari don inganta tsari, rage raguwa, ko rage farashin samarwa
- Mutu zane akan yarda - CAD mutu zane akwai don dubawa akan buƙata (NDA ake buƙata)
Samfura bugawa vs. Madadin Tsari
| Tsari | Lokacin Jagoranci | Kudin (kwakwalwa 10) | Samar da Matches? | Iyakance |
|---|---|---|---|---|
| Samfurin bugawa (Soft kayan aiki) |
7-10 kwanaki | $1,200–$5,000 | Ee - tsari iri ɗaya | Kayan aiki farashi gaba |
| CNC Machining | kwanaki 3-7 | $500–$3,000 | A'a - hatsi daban-daban, saman | Babu bayanan bazara, matalauta ga bakin ciki takardar |
| Laser Yanke + Lankwasawa | 3-5 kwanaki | $300–$1,500 | Bangaranci - babu fasali da aka zana | Yankin da ke fama da zafi, iyakanceccen lissafi |
| 3D Buga (Karfe) | 5-14 kwanaki | $1,000–$8,000 | Babu - tsari daban-daban | Porosity, ƙasa mara kyau, babu springback |
| Waya EDM / Waterjet | 5-10 days | $400–$2,000 | A'a - ɓangarorin lebur kawai | Babu lankwasa ko kafa ayyukan |
Aikace-aikacen Tambarin Samfura na gama-gari
Samfuran Bracket don FMEA, shirye-shiryen haɗin kai don duba-daidaitacce, samfuran rukunin jikin don yuwuwar mutuwa
Tasha da samfuran tuntuɓar don gwajin ƙarfin sakawa, samfuran garkuwar EMI don aunawa RF
Gidajen kayan aikin tiyata, abubuwan da aka saka a cikin bakin 316L, braket na na'urar bincike
Masu riƙe da salula, samfuran busbar, faranti na tuntuɓar baturi a cikin ƙarfe-plated nickel ko jan karfe
Maɓuɓɓugan tuntuɓar baturi, firam ɗin chassis na tsari, hanyoyin hinge, ginshiƙan datsa na ado
Maɓallan panel na sarrafawa, samfuran lamination na motoci, samfuran fin mai musayar zafi
Tambayoyin da ake yawan yi
Menene mafi ƙarancin oda don yin tambarin samfur?
Muna karɓar umarni samfuri waɗanda suka fara daga guntu 1. Koyaya, don kayan aiki mai laushi, ana ba da shawarar mafi ƙarancin guda 20-50 saboda saitin mutuwa da farashin dubawa na farko akan tsari. Don adadin da ke ƙasa da guda 10, CNC-yanke blanks tare da kafa birki na iya zama mafi tsada-tasiri.
Za a iya amfani da kayan aikin samfur don samarwa daga baya?
Kayan aiki mai laushi (aluminum ya mutu) ba a yi niyya don gudanar da samarwa ba. Gada kayan aiki (P20 karfe) iya rike har zuwa 200,000 bugun jini - dace da farko samar. Kayan aiki mai wuyar gaske da aka gina don samarwa daga farkon shine mafi kyawun farashi idan kun kasance da tabbaci a cikin ƙirar ku. Muna ba da shawarar farawa da kayan aikin gada idan akwai yuwuwar canje-canjen ƙira bayan ingantaccen samfuri.
Kuna samar da ayyuka na biyu don samfuri?
Ee. Don samfura muna ba da plating na zinc, plating nickel, passivation, anodizing (aluminum), murfin foda, da taro na asali. Lokutan jagora don ayyukan sakandare suna ƙara kwanakin kasuwanci 3-5. Don samfuran ƙira-nufin da ke buƙatar plating, muna ba da shawarar yin oda da sassa don labarin farko don haka sakamakon gwaji ya zama wakilci.
Me zai faru idan sassa sun kasa binciken labarin farko?
Idan ɓangarorin labarin na farko sun gaza binciken girman, muna sake yin aikin mutu ba tare da ƙarin caji ba kuma muna gudanar da gwaji na biyu. Ƙungiyar aikin injiniyarmu ta rubuta tushen dalili da aikin gyara. Sassan zagaye na biyu yawanci suna cikin ƙayyadaddun bayanai. Idan gazawar ta kasance saboda shubuhar zane ko canjin ƙayyadaddun bayanai, muna faɗin kowane ƙarin gyare-gyaren kayan aiki daban.
Ta yaya zan tura sassana baya idan ana buƙatar gyara?
Komawa jigilar kaya don sake yin aiki kai tsaye - muna samar da alamar jigilar kaya don DHL ko FedEx. Ana duba sassan lokacin isowa kuma ana fara gyare-gyare nan da nan. Abubuwan da aka sake yin aiki yawanci ana juyawa a cikin kwanaki 3-5 na kasuwanci bayan an karɓa.
Ayyuka masu dangantaka