Stampage de construction dafay toxal pàcc yu amul dara ci diggante gaaraasu matris yi ci baraami toxal mekanik - loolu mooy tax ñu mëna def ay liggéey yu bari ci pàcc yu yaatu wala yu am formu 3D yu mënu dox ci strip die buy yokk. Dafa baax ci pièce yu >300 mm, coquillage yu xóot, ak composant structurel yu soxla courbe yu bari, pax ak forme yu toppalante.
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How matris bu jàllale tëggin Works
Ci tëggin die transfert, dañuy njëkka dagg benn blank bu plat ngir am forme (blanked), ba noppi ñu toxal ko mekanik - jaare ko ci baraami gripper wala koppu suction - joge ci benn station die dem ci beneen bi ci benn press wala ligne press tandem. Gaaraas bu nekk dafay def liggéey bu wuute: desine, desinewaat, bënn, bride, dagg, wala xaalis.
Bumu wuute ak tëggin matris buy yokk, fu piis yi des ñu boole ci porte-bande bi ci formaasioŋ bi yépp, piis yiy toxal matris yi ñooy free-standing blanks ci gaaraas bu njëkk bi - may 360° jëfandikoo ngir rëdd yu xóot, dagg ci suuf, ak geometrie 3D yu jafee xam yu mënul am ci porte strip.
matris bu dox ndànk
- ✓ Piyees yi des ci bande porteuse
- ✓ SPM bu yéeg lool (ba 400+)
- ✓ Bi gën for small–medium parts <300 mm
- ✓ Njëg li gëna néew ci jumtukaay yi
- ✗ xóotaayu yam / géometri 3D
- ✗ Strip scrap mën na nekk lu kawe
matris bu jàllale (This Process)
- ✓ Blank bu taxaw boppam, 360° jëfandikoo
- ✓ Desin yu xóot, dagg yu ndaw, géometri bu jafe
- ✓ Piyees yu mag >300 mm mën nañu ko def
- ✓ Scrap bu ndaw ak yokkute ci pàcc yu mag
- ✗ SPM bu gëna néew (15
- ✗ Dugal xaalis ci jumtukaay bu gëna rëy
Liiñ Tandem
- ✓ Press bu nekk mën nañu ko prograam ci boppam
- ✓ Piyees yu yaatu lool (>1 m panneau corps)
- ✓ Maximum forming flexibility
- ✗ Njëg li gëna rëy ci xaalis
- ✗ Dafay laaj bayaal bu yaatu ci dër bi
matris bu jàllale tëggin Màndarga
| Parametre | Kàttan |
|---|---|
| Dayo | Lu ëpp 800 × 600 mm |
| Tonnage | 200 – 1500 ton |
| xóotaayu rëdd | Lu ëpp 250 mm (desinewaat ci anam yu bari) |
| Material Thickness | 0,5 – 8,0 mm |
| Muñ | ±0.05 mm (yaram), ±0.02 mm (ndànk) |
| Stations per matris bu jàllale | 3 – 12 gaaraas |
| Gaawaayu defar | 15 – 80 strokes/min |
| Volume annuel | 50.000 – 5.000.000+ pàcc/at |
| Materiaal | asiye bu woyof, HSLA, AHSS, inox, aluminium, përëm |
| Jamonoy liggéey | 6 – 14 ayu-bis (dafay aju ci jafe-jafe bi) |
Typical matris bu jàllale tëggin Applications
- ›Piyeesu jumtukaayi oto: Armature A-pillar, panneau intérieur de porte, membres croisés de siège, armature tunnel de sol
- ›Dëkkuwaay yu xóot: Motor housings, gearbox covers, pump bodies, filter canisters
- ›Piyeesu aparey yi: Tambour masin fóot bi, coque compresseur yi, fourure yi ci biir frigo bi
- ›Boîtier usine yi: Panelu armoire de commande, boîtier transformateur, composants HVAC
- ›Batëri EV: Section yu plateau batëri, boîtier module, cadre plaque de refroidissement
Liggéeyukaay yiñ def ci gaaraas bu nekk
Gaaraas 1: Blanking
Dagg bu amul dara daale ko ci forme serpentin ba ci forme net bi. Dayo blank biñ jagleel scrap bu néew.
Gaaraas 2: Resin
Resin bu njëkk bi mooy wane jëmmu koppu bi wala jëmmu coq bi. Rasio rëdd ak dooley tëyekaay bu amul dara xayma nañu ko bu baax.
Gaaraas 3–4: Desinewaat
Resin yi ci topp dañuy wàññi diametre bi ba noppi yokk xóotaayu bi. Resinewaat yu bari deñuy am ratio desine bu yéeg (ba 3:1 cumulatif).
Gaaraas 5: Pierce
pax yi, xarxar yi, ak dagg yiñ bënn ci wet gi ak ci suufa suuf. Cam yiy jëfandikoo ci wet yi dañuy may ñu bënn ci angle.
Gaaraas 6: Bride / Formulaire
Dañu yokk ay bride, ay perle, ay relief ak ay forme 3D yu jafee xam. kompensaasioŋu ressort biñ tabax ci geometrie matris bi.
Gaaraas 7: Dagg / Faas
Dagg bride bi ci profil net bi. Coining dafay jëfandikoo dëgëraay ak dayo bu jaar yoon ci kaw surface yu jafe yi.
matris bu jàllale Tooling Design & Build
Sunu atelier bi ci biir kër gi dafay jëmmal ak tabax bépp matris buy toxal jëfandikoo:
- ✓Similaasioŋ CAD/CAE - Autoform ak Dynaform FEM jàngat ngir seetlu sew, rës, ak ressort balaa ñuy dagg asiye
- ✓D2/H13 jumtukaay asiye — Dëgër ba 58–62 HRC ngir mu baña yàqu ci volume bu bari
- ✓EDM dagg fiil - Punch ak matris profil tëye ± 0.003 mm ci boor yu jafe
- ✓Mboolem sistemu toxal - Baraam mekanik wala servo-cam toxal defar ak press stroke ngir waxtu joxe loxo bu jaar yoon
- ✓Tryout and tuning - Jéem xët wi njëkk ak rapoor CMM bu mat sëkk balaa ñuy dugal PPAP
Processus yu jëm ci tëggin
Stampage die progressif
Stampage bu gaaw ngir pièce yu ndaw wala yu digg yi ci kaw bande porteuse bi. Lu ëpp 400 SPM.
Stampage en métal à haute vitesse
Stampage SPM bu kawe lool ngir konektër yi, borne yi ak micro-komposant yi.
Stampage Dessin Deep
Desin bu xóot buñ jagleel coquilles cylindriques, pots ak boîtier yu am ratio xóotaayu-diametre bu kawe.
Custom tëggin metal ci matris
Serwiis bu mat sëkk ci tëggin buñ jagleel, daale ko ci prototype ba ci defar lu bari ci bépp xeetu matris.
Laaj yu ñuy faral di laaj
Luy toxal matris estampage?
Stampage matris transfert mooy anam wi ñuy formee wen, fu ñuy toxal benn blank buñ dagg bu njëkk - jaaraleko ci baraami gripper yi wala koppu yuy ventose - ci diggante stasioŋ matris yi ci biir benn pres wala liiñ pres. Gaaraas bu nekk dafay def liggéeyam (desine, bënn, formu, dagg). Ndax blank bi dafay taxaw boppam, duñu ko tëye ci strip porteuse, matris transfert yi mën nañu defar pàcc yu yaatu, yu xóot, ak geometriquement complexe yu mënu ñu am ci matris progressive.
Kañ laa wara tànn toxal matris ci kaw tëggin matris buy yokk?
Tannal matris biy toxal sudee: (1) pàcc yi dañu ëpp ~300 mm ci dimension bumu mëna doon; (2) xóotaayu rëdd bi weesu ~40% ci diametre bu amul dara; (3) geometrie 3D bu jaffe dafay laaj 360° jëfandikoo; (4) undercuts wala màndarga jëf ci wet lañu soxla; wala (5) macceer bu dëll lool (>3 mm) dafay laaj dooley forme bu bari. Ngir pàcc yu ndaw ba digg yu plat wala yu woyof ci volume yu rëy lool, matris progressive mooy gëna xéewale.
Yan mbir lañu mëna toxal die stamped?
Noo ngi defar asiye bu woyof (DC01-DC06), asiye bu am doole bu woyof (HSLA 340-700 MPa), asiye bu am doole bu xarañ (AHSS/DP/TRIP ba 1,500 MPa), asiye inoxydable, (Série 1xxx, 3xxx, 5xxx, 6xxx), përëm ak përëm. Tanneef macceer amna njeexital ci xóotaayu rëdd bi, pexem kompensaasioŋ bu ressort bi, ak pajum surfaasu jumtukaay bi.
Yan tolerans lañu mëna am ci estampage matris buy toxal?
Tolerans yiñ yamale ci liggéey bi ñooy ±0.05–0.10 mm ci dimension yiñ defar ak ±0.03 mm ci barab yiñ bënn. Gaaraasu defar xaalis bu jaar yoon mën nañu yegg ±0.02 mm ci kaw suuf yu jafe. Toleransi position bu nekk ci GD&T ñu ngi koy firndeel jaaraleko ci CMM ci diiru saytu xët bu njëkk bi ba noppi diko saytu ak saytu liggéey (SPC) ci diiru liggéey bi.
Ban diir lañuy jël ngir tabax jumtukaayi toxal?
Jamonoy jëfandikoo jumtukaay dafay nekk 6 ba 14 ayu-bis, lépp di aju ci jafe-jafe bi (limu gaaraas yi, jëfi cam yi, dayo pàrti bi). 3-4 gaaraas yu yomb dee: 6-8 ayu-bis. Gaaraas 8-12 dafay dee ak cam yu bari: 10-14 ayu-bis. Jamonoy liggéey dafay àndaale ak simulation CAD/FEM, jënd asiye, defar masin, tàngoor, jeexal EDM, ak jéem. Danuy joxe kalendriye projet bu leer ci fasu sitaasioŋ bi.
Lan mooy limu gëna ndaw ci liggéey bi ngir toxal matris tëggin?
Dugal xaalis ci jumtukaayi toxal lu am solo la (dafay tollu ci $30,000–$150,000+ liko aju ci jafe-jafe bi), kon moo gëna xéewale ci volume yu 50,000+ piyees at mu nekk. Ngir volume yu ndaw wala prototyping, deñu leen di digal ngeen jëfandikoo jumtukaay yu woyof wala matris yu boole. Jokkoo leen ak nun ngir xam sa volume at mi, dina ñu la xelal xeetu liggéey bi gëna xéewale.
Am nga pàcc bu rëy wala bu jafee tampoŋ?
Yónneel nu sa dessin ak sa volume annuel. Sunuy ekipu ingénieur yi dina ñu xoolaat ndax mën nañu ko amal, wax xeetu matris bi, ba noppi joxe devis bu leer ci diiru 24 waxtu.
ay sarwis yu jëm ci tëggin
Serwiis OEM bu mat sëkk ak PPAP ak joxe ci àdduna bi yépp.
Furnisëru Chine bu am sertifikaa ISO ak MOQ bu woyof.
Butig pres bi gëna xarañ ak jumtukaayi biir kër gi.
Estampage à court durée et prototype de 100 pcs.
Estampage defar bu bari ak joxe JIT.
Koposaŋ elektronik ak mekanik yu jaar yoon.
Kontakt yi, busbar yi ak borne yi ngir OEM yiy defar kuuraŋ.
Piyees yuñ tampoon boole ci soudure, rivet ak kit.
Lu ëpp 1,500 SPM ngir lëkkalekaay yi ak borne yi.