Iimveliso & neNkonzo › ufa wokudlulisa isitampu
ufa wokudlulisa isitampu ihambisa iindawo ezingenanto phakathi kwezikhululo zokufa ezizimeleyo zisebenzisa iminwe yokudlulisa ngoomatshini - ukwenza izinto ezintsonkothileyo, ezisebenza ngeendlela ezininzi zenze iindawo ezinkulu okanye ezinokwakheka kwe-3D ezingakwaziyo ukubaleka kumcu wokufa oqhubekayo. Ilungele iindawo> 300 mm, iigobolondo ezitsalwe nzulu, kunye nezixhobo zesakhiwo ezifuna ukugoba okuninzi, imingxuma, kunye neefom ngokulandelelana.
Fumana ufa wokudlulisa Caphula
Isebenza njani i-Die isitampu
Ekudluliseleni ukufa isitampu, a blank blank isikwa kuqala ukumila (blank), emva koko idluliselwe ngoomatshini - ngeminwe gripper okanye iikomityi suction - ukusuka kwisikhululo die die ukuya elilandelayo ngaphakathi cofa efanayo okanye tandem cofa line. Isitishi ngasinye senza umsebenzi owahlukileyo: ukuzoba, ukuphinda, ukugqobhoza, i-flange, i-trim, okanye ingqekembe yemali.
Ngokungafaniyo nesitampu sokufa esiqhubekayo apho iinxalenye zihlala ziqhagamshelwe kumphathi we-strip ngexesha lonke lokuqulunqa, iinxalenye zokutshintshwa kwee-die ziyi- free-standing blanks ukusuka kwisikhululo sokuqala - ivumela ufikelelo lwe-360 ° kwimizobo enzulu, ii-undercuts, kunye neejometri ezintsonkothileyo ze-3D ezingenakwenzeka kumthuthi we-strip.
ufa oqhubekayo
- ✓ Amacandelo ahlala kumgca wokuthwala
- ✓ I-SPM ephezulu kakhulu (ukuya kuma-400+)
- ✓ Ingcono kumalungu amancinci-aphakathi <300 mm
- ✓ Ixabiso lezixhobo ezisezantsi
- ✗ Ubunzulu obuncinci / ijometri ye-3D
- ✗ I-Strip scrap ingaba phezulu
ufa wokudlulisa (Le nkqubo)
- ✓ Ukuma okungenanto, 360 ° ukufikelela
- ✓ Imizobo enzulu, i-undercuts, ijometri entsonkothileyo.
- ✓ Amalungu amakhulu >300 mm enokwenzeka
- ✓ Inkunkuma esezantsi xa ithelekiswa nenkqubela phambili yamalungu amakhulu
- ✗ I-SPM ecothayo (15–80)
- ✗ Utyalo-mali oluphezulu lwezixhobo
Tandem Line
- ✓ Umshicileli ngamnye unokucwangciswa ngokuzimeleyo
- ✓ Amalungu amakhulu kakhulu (>1 m iiphaneli zomzimba)
- ✓ Ubuninzi bokwenza bhetyebhetye
- ✗ Iindleko eziphezulu zenkunzi
- ✗ Indawo enkulu yomgangatho efunekayo
ufa wokudlulisa isitampu Izakhono
| Iparamitha | Ubunakho |
|---|---|
| Inxalenye Ubungakanani | Ukuya kuthi ga kwi-800 × 600 mm ubungakanani obungenanto |
| Press Tonnage | 200 – 1,500 ton |
| Zoba ubunzulu | mm ukubuyisela kwakhona |
| Ukutyeba kwezinto | 0.5 - 8.0 mm |
| Ukunyamezelana | ±0.05 mm (0.05 mm) |
| Izitishi ngoTshintsho Die | 3 – 12 izikhululo |
| Isantya soMveliso | 15 - 80 imivumbo/min |
| uMqulu woNyaka. | 50,000 - 5,000,000+ iinxalenye / ngonyaka |
| Izinto | intsimbi ethambileyo, HSLA, AHSS, stainless, aluminiyam, ubhedu |
| Ixesha lokukhokela kwisixhobo | Iiveki ezi-6 ukuya kwezili-14 (kuxhomekeke kubunzima) |
ISitampu esiQhelekileyo sokuTshintshela kwiSitampu seDie
- ›izithuthi parts: Iintsika ze-A-intsika, iipaneli zangaphakathi zocango, izihlalo ezinqamlezileyo, ukuqiniswa kwetonela emgangathweni.
- ›Izindlu ezitsalwa nzulu: Izindlu zemoto, izigqubuthelo zebhokisi yegiya, imizimba yempompo, iitoti zokucoca
- ›Amalungu esixhobo: Iidramu zoomatshini bokuhlamba, amaqokobhe ecompressor, iifriji zangaphakathi
- ›Iindawo ezivaliweyo kwimizi-mveliso: Iiphaneli zeKhabhinethi zokulawula, izindlu ze-transformer, amacandelo e-HVAC
- ›EV ibhetri: Amacandelo etreyi yebhetri, izindlu zeemodyuli, iifreyimu zepleyiti yokupholisa
Ukusebenza kweSitishi sokuTshintshela
Isikhululo 1: Ukungaqeshwa
Flat blank cut from coil stock to net shape. Ubungakanani obungenanto bulungiselelwe inkunkuma encinci.
Isikhululo 2: Zoba
Umzobo wokuqala useka ikomityi yokuqala okanye imilo yeqokobhe. Zoba umlinganiselo kunye namandla okubambi angenanto abalwe ngononophelo.
Isikhululo 3–4: Krwela ngokutsha
Imizobo elandelayo inciphisa ubukhulu kwaye inyuse ubunzulu. Izigaba ezininzi zokuzoba ngokutsha zifikelela kumlinganiselo ophezulu wokutsalwa (ukuya kuthi ga kwi-3:1 eyongezelekayo).
Isitishi 5: Pierce
Imingxuma, iindawo zokubeka, kunye nezisikiweyo ezigqobhoziweyo kwi-sidewall nakwisiseko. Iikhamera ezisecaleni zivumela ukugqobhoza okune-engile.
Isitishi 6: Flange / Ifom
Iiflange, ubuhlalu, i-embosses, kunye neefom ze-3D eziyinkimbinkimbi zongezwa. Imbuyekezo yeSpringback eyakhelwe kwi-die geometry.
Isikhululo 7: Trim / Coin
Cima iflange kwiprofayile yomnatha. I-Coining isebenzisa ubungqingqwa obuchanekileyo kunye nokuthe tyaba kwiindawo ezibalulekileyo.
ufa wokudlulisa Tooling Design & Yakha
Iworkshop yethu yezixhobo zangaphakathi iyayila kwaye yakha lonke utshintshiselwano lufa kusetyenziswa:
- ✓CAD/CAE ukulinganisa - Uhlalutyo lwe-Autoform kunye ne-Dynaform ye-FEM ukuqikelela ukuncipha, ukushwabana, kunye ne-springback ngaphambi kokuba intsimbi isikwe
- ✓D2 / H13 isixhobo sentsimbi - Iqiniswe kwi-58-62 HRC yokumelana nokunxitywa kwivolumu ephezulu.
- ✓EDM ukusika ucingo — Punch and die profiles held to ±0.003 mm on critical edges
- ✓Udibaniso lwenkqubo yokudluliselwa -Umnwe womatshini okanye ukuhanjiswa kwe-servo-cam eyenzelwe nge-press stroke kwinxalenye echanekileyo ye-hand-off time
- ✓Zama kunye nokulungisa -Inqaku lokuqala lokuzama ngengxelo epheleleyo ye-CMM ngaphambi kokungeniswa kwePPAP
Iinkqubo eziNxulumene neSitampu
ufa oqhubekayo isitampu
Isitampu esinesantya esiphezulu sezahlulo ezincinci ukuya eziphakathi kumcu wokuthwala. Ukuya kuthi ga kwi-400 SPM.
High Speed isitampu sentsimbi
Ultra-high SPM isitampu for connectors, terminals, and micro-components.
Isitampu somzobo onzulu
Umzobo okhethekileyo onzulu wamaqokobhe ecylindrical, iinkonkxa, kunye nezindlu ezinobunzulu obuphezulu ukuya kumithamo.
Custom isitampu sentsimbi
Isitampu senkonzo epheleleyo yenkonzo egcweleyo ukusuka kwiprototype ukuya kwimveliso yobuninzi kuzo zonke iintlobo zokufa.
Imibuzo Ebuzwa Rhoqo
Yintoni i-ufa wokudlulisa isitampu?
ufa wokudlulisa isitampu yinkqubo yokwenza isinyithi apho i-pre-cut blank idluliswa ngomatshini - ngeminwe yokubamba okanye iikomityi zokufunxa - phakathi kwezikhululo zokufa komntu ngaphakathi kokushicilela okanye umgca wocofa. Isitishi ngasinye senza umsebenzi owahlukileyo (ukuzoba, ukugqobhoza, ifom, ukucheba). Ngenxa yokuba isithuba esingenanto simi simahla endaweni yokuba sibanjwe kumgca wokuthwala, ukudluliselwa kufa kunokuvelisa iindawo ezinkulu, ezotywe nzulu, kunye nejometri ezintsonkothileyo ezingenakwenzeka ngokufa okuqhubekayo.
Ndingazikhetha nini utshintshelo kufa ngaphezu kokunyathela ngokuqhubekayo?
Khetha ukutshintshela kufa xa: (1) iinxalenye zikhulu kune ~300 mm kuwo nawuphi na umlinganiselo; (2) ubunzulu bozoba bungaphezulu kwama-40% edayamitha engenanto; (3) ijometri ye-3D entsonkothileyo ifuna ukufikelela kwi-360 ° kufa; (4) ii-undercuts okanye i-side-action features ziyafuneka; okanye (5) imathiriyeli engqindilili kakhulu (>3 mm) ifuna amandla aphezulu okwenza. Kwiflethi encinci ukuya embindini okanye iinxalenye ezenziwe kancinci kwimithamo ephezulu kakhulu, ukufa okuqhubelekayo kudla ngokuba noqoqosho.
Zeziphi izinto ezinokuthi zigqithiselwe isitampu sefa?
Sisebenza ngentsimbi ethambileyo (DC01-DC06), intsimbi ephezulu ephantsi kwe-alloy (HSLA 340-700 MPa), intsimbi ephezulu (AHSS / DP / TRIP ukuya kwi-1,500 MPa), insimbi engenasici (304, aluminium ax40,31), 3xxx, 5xxx, 6xxx series), ubhedu kunye nobhedu. Ukukhethwa kwezinto eziphathekayo kuchaphazela ubunzulu bomzobo, isicwangciso sembuyekezo ye-springback, kunye nonyango lwezixhobo zokusebenza.
Loluphi unyamezelo olufikelelwayo ngokugqithiselwa kwesitampu sefa?
Ukunyamezela imveliso okusemgangathweni ±0.05–0.10 mm kwimilinganiselo eyenziweyo kunye ±0.03 mm kwiindawo ezigqojoziweyo. Izikhululo ezichanekileyo zokudibanisa imali zinokufikelela kwi-± 0.02 mm kwiindawo ezibalulekileyo. Ukunyamezelwa kwezikhundla nge-GD&T nganye kuqinisekiswa ngeCMM ngexesha lokuhlolwa kwenqaku lokuqala kwaye kubekwe iliso ngolawulo lwenkqubo yobalo (SPC) ngexesha lemveliso.
Kuthatha ixesha elingakanani ukudlulisa isixhobo sokufa ukwakha?
Ixesha lokukhokela kwezixhobo lihlala kwiiveki ezi-6-14 ngokuxhomekeke kubunzima bokufa (inani lezikhululo, izenzo zekhamera, ubungakanani benxalenye). I-3-4 isikhululo esilula sifa: iiveki ezi-6-8. Isikhululo se-8-12 esiyinkimbinkimbi sifa kunye neekhamera ezininzi: iiveki ze-10-14. Ixesha eliphambili libandakanya ukulinganisa kwe-CAD / FEM, ukuthengwa kwentsimbi, umatshini, unyango lobushushu, ukugqiba kwe-EDM, kunye nokuzama. Sinikezela ngeshedyuli yeprojekthi eneenkcukacha kwinqanaba lokucaphula.
Ngowuphi owona mthamo usezantsi wemveliso wokudluliselwa kwesitampu sokufa?
ufa wokudlulisa tooling investment ibalulekile (ngokuqhelekileyo $30,000–$150,000+ ngokuxhomekeke kubunzima), ngoko ke iyona yonga kakhulu kwimiqulu ye-50,000+ yamacandelo ngonyaka. Kwimiqulu esezantsi okanye iprototyping, sicebisa izixhobo ezithambileyo okanye ezinye iindlela zokufa ezihlanganisiweyo. Qhagamshelana nathi ngoqikelelo lomthamo wakho wonyaka kwaye siya kucebisa eyona ndlela ingabizi kakhulu.
UneNdawo Enkulu okanye Eyinkimbinkimbi yokuSitampu?
Sithumelele umzobo wakho kunye nomthamo wonyaka. Iqela lethu lobunjineli liya kuvavanya ukwenzeka, licebise uhlobo lokufa, kwaye linike ikhowuti eneenkcukacha kwiiyure ezingama-24.
Iinkonzo eziNxulumene neSitampu
Inkonzo epheleleyo ye-OEM isitampu ngePPAP kunye nokuhanjiswa kwehlabathi.
ISO-certified China umboneleli nge MOQ ephantsi.
Ivenkile yokushicilela ye-state-of-the-art enezixhobo zangaphakathi.
Ixesha elifutshane kunye neprototype isitampu ukusuka kwi-100 pcs.
Imveliso ye-Mass isitampu kunye nokuhanjiswa kwe-JIT.
Ukuchaneka kwezinto zombane kunye nezoomatshini.
Abafowunelwa, iibhasi, kunye neetheminali zeeOEM zombane.
Amalungu anesitampu kunye ne-welding, riveting, kunye nekiti.
Ukuya kuthi ga kwi-1,500 SPM yokudibanisa kunye neeterminals.