Ngwaahịa & Ọrụ › Nyefee ọnwụ ịkụ akara
Nyefee anwụ ịkụ akara na-ebugharị akụkụ ndị na-enweghị oghere n'etiti ọdụ ụgbọ mmiri onye ọ bụla site na iji mkpịsị aka mbufe arụ ọrụ - na-eme ka mgbagwoju anya, ọtụtụ ọrụ na-etolite na akụkụ buru ibu ma ọ bụ ụdị 3D nke na-enweghị ike ịgba ọsọ na nkwụsị anwụ na-aga n'ihu. Kwesịrị ekwesị maka akụkụ> 300 mm, shells miri emi, na ihe nhazi nke chọrọ ọtụtụ agbagọ, oghere, na ụdị n'usoro.
Nweta okwu mbufe
Olee otú Nyefe Die ịkụ akara si arụ ọrụ
Na-ebufe anwụ ịkụ akara, a larịị oghere na-akpa bee ka udi (oghere), mgbe ahụ, bufee mechanically - site gripper mkpịsị aka ma ọ bụ suction iko - si otu anwụ ọdụ na-esote n'ime otu pịa ma ọ bụ a tandem pịa akara. Ụlọ ọrụ ọ bụla na-arụ ọrụ dị iche iche: sere, redraw, pierce, flange, trim, ma ọ bụ mkpụrụ ego.
N'adịghị ka stampụ anwụ na-aga n'ihu ebe akụkụ na-anọgide na-ejikọta ya na onye na-ebu warara n'oge a na-emepụta, akụkụ ndị na-enyefe bụ oghere efu site na ọdụ ọdụ mbụ - na-enye ohere ịnweta 360º maka eserese miri emi, mbelata, na geometric 3D gbagwojuru anya na-agaghị ekwe omume na ụgbọ ihe mgbochi.
Na-aga n'ihu Die
- ✓ Akụkụ dị n'elu eriri ụgbọelu
- ✓ SPM dị elu (ruo 400+)
- ✓ Kasị mma maka obere-ọkara akụkụ <300 mm
- ✓ Ọnụ ego ngwá ọrụ dị ala
- Omimi nwere oke / 3D geometry
- ✗ Mpempe mpempe akwụkwọ nwere ike ịdị elu
Nyefee Die (Usoro a)
- ✓ Oghere kwụ ọtọ, 360° nweta
- ✓ Deep draws, undercuts, complex geometry
- ✓ Akụkụ buru ibu> 300 mm kwere omume
- ✓ Lower scrap vs. na-aga n'ihu maka nnukwu akụkụ.
- ┇ Slower SPM (15-80 ụdị)
- Ntinye ego akụrụngwa dị elu
Tandem Line
- ✓ Apịpị ọ bụla nwere ike ime mmemme
- ✓ Akụkụ buru ibu (> 1 m akụkụ ahụ)
- ✓ Mgbanwe kachasị elu
- Ọnụ ego kachasị elu
- ✗ Large floor space required
Nyefee Die ịkụ akara Ike
| Parameter | Ike |
|---|---|
| Akụkụ akụkụ | Ruo 800 × 600 mm oghere oghere |
| Press Tonnage | 200 - 1,500 ton |
| Bịaruo omimi | Ruo 250 mm (redraw ọtụtụ ọkwa) |
| Ọkpụrụkpụ ihe | 0.5 - 8.0 mm |
| ndidi | ± 0.05 mm (ọkọlọtọ), ± 0.02 mm (nkenke) |
| ọdụ maka mbufe | 3 - ọdụ 12 |
| Production Speed | 15 - 80 ọrịa strok/min |
| mpịakọta kwa afọ. | 50,000/ - akụkụ 5,000,000+ afọ |
| Materials | igwe anaghị agba nchara, HSLA, AHSS, igwe anaghị agba nchara, aluminom, ọla kọpa |
| Oge Nduzi Ngwá Ọrụ | 6 - 14 izu (dabere na mgbagwoju anya) |
Ngwa nnyefe anwụ anwụ na-ahụkarị
- ›Akụkụ nhazi ụgbọ ala: A-ogidi nkwado, ọnụ ụzọ dị n'ime, ndị otu oche oche, nkwalite ọwara ala.
- ›Ebe obibi ndị miri emi: ụlọ moto, mkpuchi igbe gear, ahụ mgbapụta, nzacha nzacha.
- ›Ngwa ngwa: Igwe na-asa akwa, mkpọ compressor, friji dị n'ime liners
- ›Ụlọ ọrụ mmepụta ihe: Ogwe njikwa, ụlọ ngbanwe, ihe ndị HVAC
- ›batrị EV: Akụkụ batrị, ụlọ modul, okpokolo agba oyibo
Nyefee Die8 Per5 9 First Station 380171
ọdụ 1: oghere
Ebipụ oghere dị larịị site na ngwaahịa coil gaa na udi net. Ogo oghere emebere maka opekata mpe.
Ọdụ 2: sere
Nyefee Die8 Per5 9 First Station sere guzobe isi iko ma ọ bụ shei udi. Ejiri nlezianya gbakọọ ihe ruru na ike njide oghere.
ọdụ 3–4: Redraw
Ihe osise ndị na-esote na-ebelata dayameta ma na-abawanye omimi. Ọtụtụ usoro redraw na-enweta oke nsonye dị elu (ruo 3:1 mkpokọta).
Ọdụ 5: Pierce
Oghere, oghere, na mkpọpu agbapụrụ n'akụkụ akụkụ na ala. Igwefoto akụkụ-eme ihe na-enye ohere mpu n'akuku.
Ọdụ 6: Flange / Ụdị
Flanges, beads, embosses, na mgbagwoju anya ụdị 3D agbakwunyere. Nkwụghachi ụgwọ azụ azụ wuru n'ime geometry die.
ọdụ 7: Kpachapụta / mkpụrụ ego
Kpachapụta flange na profaịlụ netwọkụ. Ịgbakọ ego na-emetụta ọkpụrụkpụ ziri ezi na ịdị larịị n'elu ebe dị oke egwu.
Nyefee Die Tooling Design & Mee
Ụlọ ọrụ ihe eji arụ ọrụ ụlọ anyị na-echepụta ma na-ewulite mbufe niile na-anwụ site na iji:
- ✓CAD/CAE simulation - Autoform na Dynaform FEM analysis na-ebu amụma thinning, wrinkling, na springback tupu ígwè ebipụ
- ✓D2/H13 ngwá ọrụ ígwè - Agbasie ike na 58-62 HRC maka iguzogide iyi na oke olu.
- ✓EDM waya ọnwụ - Punch na anwụ profaịlụ jide ± 0.003 mm na oké egwu n'ọnụ.
- ✓Ntinye usoro mbufe - Mkpịsị aka igwe ma ọ bụ mbufe servo-cam emebere ya na strok pịa maka oge nkwụsị aka ziri ezi
- ✓Gbalịa na n'iji ya gee ntị - Nnwale akụkọ mbụ nwere akụkọ CMM zuru ezu tupu nrubeisi PPAP
Usoro stampụ metụtara
Na-aga n'ihu Die ịkụ akara
Mpempe ọsọ dị elu maka akụkụ obere na ọkara na warara ụgbọelu. Ruo 400 SPM.
Ọsọ ọla dị elu
Ultra-high SPM ịkụ akara maka njikọ, ọnụ ọnụ na micro-components.
ịdọrọ miri emi ịkụ akara
Ihe osise miri emi pụrụ iche maka shei cylindrical, ite, na ụlọ nwere oke omimi ruo dayameta.
Custom ịkụ akara ígwè
stampụ omenala ọrụ zuru oke site na prototype ruo na mmepụta oke n'ofe ụdị ọnwụ niile.
Ajuju Ajuju
Gịnị bụ anwụ mbufe ịkụ akara?
Nyefee anwụ ịkụ akara bụ usoro akpụ ọla ebe a na-ebufe oghere nke ewepụchara tupu ya - site na mkpịsị aka gripper ma ọ bụ iko mmiri - n'etiti ọdụ ndị nwụrụ anwụ n'ime pịa ma ọ bụ pịa ahịrị. Ọdụ ụgbọ oloko ọ bụla na-arụ ọrụ dị iche iche (dọrọ, mpu, ụdị, mkpụbelata). N'ihi na oghere ahụ nwere onwe ya kama ijide ya na warara ụgbọelu, mbufe nwụrụ nwere ike iwepụta akụkụ buru ibu, na-adọrọ mmasị ma nwee mgbagwoju anya geometric agaghị ekwe omume na ọnwụ na-aga n'ihu.
Kedu mgbe m ga-ahọrọ ịnyefe ọnwụ karịa ịkụ akara ọnwụ na-aga n'ihu?
Họrọ nnyefe anwụ mgbe: (1) akụkụ buru ibu karịa ~ 300 mm n'akụkụ ọ bụla; (2) ịbịaru omimi karịrị ~ 40% nke dayameta oghere; (3) geometry 3D dị mgbagwoju anya chọrọ ohere anwụ anwụ 360; (4) mbelata ma ọ bụ akụkụ-eme ihe dị mkpa; ma ọ bụ (5) ihe dị oke oke (> 3 mm) chọrọ ike ịmepụta dị elu. Maka akụkụ dị obere na-ọkara ma ọ bụ akụkụ kpụ ọkụ n'ọnụ n'ogo dị oke elu, ọnwụ na-aga n'ihu na-adịkarị ọnụ ahịa.
Kedu ihe enwere ike ịnyefe stampụ anwụ?
Anyị na-edozi ígwè dị nro (DC01-DC06), igwe anaghị agba nchara dị elu (HSLA 340-700 MPa), ígwè dị elu dị elu (AHSS / DP / TRIP ruo 1,500 MPa), igwe anaghị agba nchara (304, 300xx, aluminum), aluminum 5xxx, usoro 6xxx), ọla kọpa na ọla. Nhọrọ ihe na-emetụta omimi nke ịbịaru, atụmatụ ịkwụghachi azụ azụ, na ọgwụgwọ elu ngwaọrụ.
kedu ihe nnabata enwere ike iji nyefe ịkụ akara ọnwụ?
Standard mmepụta ndidi ± 0.05-0.10 mm na kpụrụ akụkụ na ± 0.03 mm na oghere oghere. Ebe ndị na-emepụta ihe nkenke nwere ike nweta ±0.02 mm n'elu ebe dị oke egwu. A kwadoro nnabata ọnọdụ kwa GD&T site na CMM n'oge nyocha akụkọ mbụ yana njikwa usoro ndekọ ọnụ ọgụgụ (SPC) n'oge mmepụta.
Ogologo oge ole ka ịnyefe ngwá ọrụ anwụ anwụ na-ewe iji wuo?
Oge ndu ngwa ngwa na-abụkarị izu 6-14 dabere na mgbagwoju anya anwụ (ọnụọgụ ọdụ ụgbọ mmiri, omume cam, nha akụkụ). Ebe dị mfe 3–4 na-anwụ: izu 6–8. Mgbagwoju anya ọdụ 8–12 na-anwụ na ọtụtụ cam: izu 10–14. Oge ndu na-agụnye ịme anwansị CAD/FEM, ịzụ ahịa nchara, igwe, ọgwụgwọ okpomọkụ, imecha EDM, na ịnwale. Anyị na-enye usoro ihe omume zuru ezu na ọkwa ọkwa.
Gịnị bụ kacha nta mmepụta olu maka nyefee anwụ ịkụ akara?
Nbufe anwụ ngwa ngwa itinye ego dị mkpa (nke na-abụkarị $30,000–$150,000+ dabere na mgbagwoju anya), yabụ na ọ kacha baa uru na mpịakọta nke akụkụ 50,000+ kwa afọ. Maka mpịakọta dị ala ma ọ bụ prototyping, anyị na-akwado ngwá ọrụ dị nro ma ọ bụ ngwakọta anwụ ọzọ. Kpọtụrụ anyị na atụmatụ olu gị kwa afọ ma anyị ga-akwado usoro kachasị ọnụ ahịa.
nwere akụkụ buru ibu ma ọ bụ mgbagwoju anya iji nweta stampụ?
Zitere anyị ihe osise gị na olu gị kwa afọ. Ndị otu injinia anyị ga-enyocha ihe ga-ekwe omume, kwado ụdị ịnwụ anwụ, wee nye nkọwa zuru ezu n'ime awa 24.
Ọrụ ịkụ akara emetụtara
ọrụ OEM ịkụ akara na PPAP na nnyefe zuru ụwa ọnụ.
Onye na-ebubata China nke ISO nwere obere MOQ.
Ụlọ ahịa mgbasa ozi ọgbara ọhụrụ nwere ngwá ọrụ ime ụlọ.
Short-agba na Prototype ịkụ akara si 100 PC.
Mass mmepụta ịkụ akara na JIT nnyefe.
Ngwa eletrọnịkị na n'ibu nkenke.
Kọntaktị, bọsbar, na ọnụ maka OEM eletriki.
Akụkụ stampụ gbakwunyere ịgbado ọkụ, riveting na kitting.
ruo 1,500 SPM maka njikọ na ọnụ ọnụ.