Kayayyaki & Sabis › Canja wurin Die bugawa
Canja wurin mutun bugawa yana matsar da ɓangarori marasa tushe tsakanin tashoshi masu mutuƙar mutuƙar ta amfani da yatsun canja wurin inji - yana ba da damar hadaddun, ayyuka da yawa waɗanda ke tasowa akan manyan sassa masu siffa 3D waɗanda ba za su iya gudana akan tsiri mai ci gaba ba. Mafi dacewa don sassa> 300 mm, harsashi mai zurfi, da kayan aikin tsarin da ke buƙatar lanƙwasa da yawa, ramuka, da siffofi a jere.
Samun Canja wurin Die Quote
Yadda Canja wurin Mutuwar bugawa ke Aiki
A cikin canja wuri mutu bugawa, za a fara yanke wani lebur mai lebur don siffa (blanked), sannan a canja shi ta hanyar injiniya - ta hannun yatsu ko kofuna na tsotsa - daga tashar mutuwa zuwa na gaba a cikin latsa ɗaya ko layin latsawa na tandem. Kowace tasha tana aiwatar da ayyuka daban-daban: zana, ja, huda, flange, datsa, ko tsabar kuɗi.
Ba kamar tambarin mutuwa mai ci gaba ba inda sassan ke kasancewa suna da alaƙa da mai ɗaukar kaya a duk lokacin da ake samarwa, canja wurin mutun sassa sune babu ajiya kyauta daga tashar farko - ba da damar samun damar 360° don zane mai zurfi, yankewa, da hadaddun geometries 3D ba zai yiwu ba a cikin mai ɗaukar hoto.
Ci gaba Die
- ✓ Sassan stay on carrier strip
- ✓ SPM mai girma sosai (har zuwa 400+)
- ✓ Mafi kyau ga ƙananan-matsakaici sassa <300 mm
- ✓ Rage farashin kayan aiki
- Iyakance zurfin zurfin / 3D geometry
- ┇ Rarraba na iya zama babba
Canja wurin Mutu (Wannan Tsari)
- ✓ Ba komai a tsaye, 360° samun dama ga
- ✓ Deep draws, undercuts, complex geometry
- ✓ Manyan sassa> 300 mm mai yiwuwa
- ✓ Ƙananan tarkace vs. ci gaba ga manyan sassa
- ✗ Slower SPM (15–80 typical)
- Babban saka hannun jari na kayan aiki
Tandem Line
- ✓ Kowane latsa da kansa shirye-shirye
- ✓ Manyan sassa (> 1 m bangarori na jiki)
- ✓ Matsakaicin sassauci
- Mafi girman farashi
- ┇ Babban filin filin da ake buƙata
Canja wurin Die bugawa Abun iyawa
| Siga | Iyawa |
|---|---|
| Girman Sashe | Har zuwa 800 × 600 mm girman girman |
| Latsa Tonnage | 200 - 1,500 ton |
| Zana Zurfin | Har zuwa 250 mm (sarrafar matakai da yawa) |
| Kaurin Abu | 0.5 - 8.0 mm |
| haƙuri | ± 0.05 mm (± 0.05) |
| Tashoshi ta Canja wuri Die | 3 - tashoshi 12 |
| Saurin samarwa | 15 - 80 bugun jini/min |
| Girman Shekara-shekara | 50,000 - 5,000,000+ sassa / shekara |
| Materials | M karfe, HSLA, AHSS, bakin, aluminum, jan karfe |
| Tooling Gubar Time | 6 – 14 weeks (depending on complexity) |
Hannun Canja wurin Die bugawa Applications
- ›Sassan tsarin mota: A-ginshiƙi ƙarfafa, kofa na ciki bangarori, wurin zama giciye-membobi, bene ƙarfafa ramin.
- ›Deep-drawn housings: Gidajen motoci, murfin akwatin gear, jikin famfo, gwangwani tace
- ›Abubuwan kayan aiki: Ganguna na inji, kwampreso bawo, firiji na ciki liners
- ›Industrial enclosures: Sarrafa bangarori na majalisar, gidajen wuta, abubuwan HVAC
- ›EV baturi: sassan tire baturi, module gidaje, sanyaya farantin Frames
mutun canja wuri Operations Per Station
Tasha 1: Blanking
Flat blank yanke daga nada stock zuwa net siffar. Girman sarari da aka inganta don ƙaramin tarkace.
Tasha 2: Zana
First zana kafa na farko kofin ko harsashi siffar. Zana rabo da ƙarfin mariƙin komai da aka ƙididdige su a hankali.
Tasha 3–4: Redraw
Zane na gaba yana rage diamita da haɓaka zurfin. Matakan ja da baya da yawa sun cimma madaidaitan zane mai girma (har zuwa 3:1 tarawa).
Tasha 5: Pierce
Ramuka, ramummuka, da yankewa an soke su a bangon gefe da gindi. kyamarorin gefe-aiki suna ba da damar huda a kusurwa.
Tashar 6: Flange / Form
Flanges, beads, embosses, da hadaddun siffofin 3D da aka ƙara. Matsakaicin ramuwa da aka gina a cikin lissafi mai kashewa.
Tasha 7: Gyara / Tsabar kudi
Gyara flange zuwa bayanin martaba. Ƙididdiga yana shafi madaidaicin kauri da laushi zuwa filaye masu mahimmanci.
Canja wurin Tsarin Kayan aiki & Gina
Tsarin bitar kayan aikin mu na cikin gida yana ƙira kuma yana gina duk canja wuri ya mutu ta amfani da:
- ✓CAD/CAE kwaikwayo - Autoform da Dynaform FEM bincike don tsinkaya bakin ciki, wrinkling, da springback kafin karfe ya yanke
- ✓D2/H13 kayan aiki karfe - Taurare zuwa 58-62 HRC don juriya mai girma
- ✓EDM waya yankan - Punch da mutu bayanan martaba da aka riƙe zuwa ± 0.003 mm a gefuna masu mahimmanci.
- ✓Haɗin tsarin canja wuri - Canja wurin injin injin ko servo-cam wanda aka ƙera tare da bugun latsa don daidaitaccen lokacin kashe hannun hannu
- ✓Gwadawa da kunnawa - Gwajin labarin farko tare da cikakken rahoton CMM kafin ƙaddamar da PPAP
Tsare-tsare masu alaƙa da bugawa
Ci gaba Die bugawa
Hatimi mai sauri don ƙananan-zuwa matsakaici akan tsiri mai ɗauka. Har zuwa 400 SPM.
High Speed bugun karfe
Ultra-high SPM bugawa don masu haɗawa, tashoshi, da ƙananan sassa.
Zurfin Zana bugawa
Zane mai zurfi na musamman don harsashi cylindrical, gwangwani, da gidaje tare da girman zurfin-zuwa diamita.
Custom bugun karfe
Tambarin al'ada na cikakken sabis daga samfuri zuwa samarwa da yawa a duk nau'ikan mutuwa.
Tambayoyin da ake yawan yi
Menene canja wurin mutu bugawa?
Canja wurin mutun bugawa tsari ne na ƙarfe inda aka canja wurin da aka riga aka yanke ta hanyar inji - ta hannun yatsu ko kofuna na tsotsa - tsakanin kowane tashoshi na mutu a cikin latsa ko latsa layi. Kowace tasha tana yin aiki na musamman (zane, huda, tsari, datsa). Saboda babu abin da ke tsaye a tsaye maimakon a riƙe shi a kan tsiri mai ɗaukar hoto, canja wuri ya mutu zai iya haifar da manyan, zane mai zurfi, da rikitattun sassa da ba zai yuwu ba tare da mutuwar ci gaba.
Yaushe zan zabi mutun canja wuri akan mutun ci gaba?
Zabi canja wuri mutu lokacin da: (1) sassa sun fi girma fiye da ~ 300 mm a kowane girma; (2) zurfin zane ya wuce ~ 40% na diamita mara kyau; (3) hadadden lissafi na 3D yana buƙatar samun damar mutuwa 360°; (4) ana buƙatar raguwa ko fasali na gefe; ko (5) abu mai kauri sosai (> 3 mm) yana buƙatar ƙarfin ƙirƙira. Don ƙananan-zuwa-matsakaici ko sassa sassauƙa da aka kafa a babban juzu'i, mutuwa ta ci gaba ta fi tattalin arziki.
Wadanne kayan za a iya canja wurin mutun hatimi?
Mun aiwatar da m karfe (DC01-DC06), high-ƙarfi low-alloy karfe (HSLA 340-700 MPa), ci-gaba high-ƙarfi karfe (AHSS / DP / TRIP har zuwa 1,500 MPa), bakin karfe (304, 300 x x 316 x xys, aluminum) 5xxx, 6xxx jerin), jan karfe da tagulla. Zaɓin kayan abu yana rinjayar zurfin zana, dabarun biyan diyya, da jiyya na kayan aiki.
Wadanne haƙuri za a iya cimma tare da canja wurin mutun bugawa?
Daidaitaccen haƙuri na samarwa shine ± 0.05-0.10 mm akan girman da aka kafa da ± 0.03 mm akan wuraren da aka soke. Madaidaicin tashoshi na tsabar kudi na iya cimma ± 0.02 mm akan filaye masu mahimmanci. An tabbatar da haƙurin matsayi na GD&T ta hanyar CMM yayin binciken labarin farko da kulawa tare da sarrafa tsarin ƙididdiga (SPC) yayin samarwa.
Yaya tsawon lokacin canja wurin mutu kayan aiki ke ɗauka don ginawa?
Lokacin jagorar kayan aiki yawanci shine makonni 6-14 dangane da wahalar mutu (yawan tashoshi, ayyukan cam, girman sashi). Sauƙaƙan tashar 3-4 ta mutu: makonni 6-8. Complex 8-12 tashar ta mutu tare da kyamarori masu yawa: makonni 10-14. Lokacin jagora ya haɗa da simintin CAD/FEM, siyan ƙarfe, injina, maganin zafi, gamawar EDM, da gwaji. Muna ba da cikakken jadawalin aikin a matakin ambato.
Menene ƙaramin ƙarar samarwa don canja wurin mutun bugawa?
Canja wurin jarin kayan aiki yana da mahimmanci (yawanci $30,000-$150,000+ dangane da sarƙaƙƙiya), don haka ya fi tattalin arziki a juzu'i na 50,000+ sassa a kowace shekara. Don ƙananan juzu'i ko samfuri, muna ba da shawarar kayan aiki mai laushi ko madadin mutuwa. Tuntube mu tare da ƙididdigar ƙarar ku na shekara-shekara kuma za mu ba da shawarar hanya mafi inganci mai tsada.
Kuna da Babban Sashe Mai Rubuce-Rubuce don Tambari?
Aiko mana da zane da girma na shekara-shekara. Teamungiyar injiniyoyinmu za su kimanta yuwuwar, ba da shawarar nau'in mutuwa, kuma su ba da cikakken ƙima a cikin sa'o'i 24.
Abubuwan Tambarin Mahimmanci
Cikakken sabis na OEM bugawa tare da PPAP da isar da duniya.
ISO-certified China maroki da low MOQ
Shagon jarida na zamani tare da kayan aikin gida.
Short-gudu da samfur bugawa daga 100 inji mai kwakwalwa.
Samar da taro tare da isar da JIT.
Madaidaicin kayan lantarki da na inji.
Lambobin sadarwa, busbars, da tashoshi don OEM na lantarki.
Abubuwan da aka buga tare da walda, riveting, da kitting.
Har zuwa 1,500 SPM don masu haɗawa da tashoshi.