Umenzi weSitampu seSitampu
Ukuqhubela phambili kuyafa, ukudibanisa kuyafa, izixhobo ezingenanto kunye nokudluliselwa kuyafa - yenziwe ngobunjineli, yomatshini kwaye yaqinisekiswa kwindawo yethu ye-m² ye-600. Ukunyamezela ukuya kwi-± 0.005 mm kwi-punch ebalulekileyo kunye ne-die components.
Kutheni i-In-House Tooling Matters
Xa umenzi wesitampu ephethe igumbi lakhe lokufa, i-loop yempendulo phakathi komgangatho wenxalenye kunye nezilungiso zezixhobo ziyancipha ukusuka kwiiveki ukuya kwiiyure. Siyila, sakha, sizama, kwaye sigcina zonke izixhobo phantsi kophahla olunye - akukho zivenkile zokufa zangaphandle, akukho zithuba zonxibelelwano. I-
Faster Design Changes
Iiodolo zokutshintsha ubunjineli zityiswa ngokuthe ngqo kubenzi bokufa kumgangatho wevenkile. Ukulungiswa kwepunch encinci okanye ukulungiswa kobungakanani ngokuqhelekileyo kuthatha iintsuku ezi-1-2, kungekhona iiveki ezi-2-3 kwivenkile yezixhobo zangaphandle.
Ukunyamezela okungqongqo
I-EDM yangaphakathi kunye nokuchaneka kokugaya kusenza sifanise ukucocwa kwe-punch-to-die ukuya ngaphakathi kwe-0.003 mm - ibaluleke kakhulu kumacandelo amancinci, i-fine blanking, kunye ne-tight-tolerance connectors.
Ixabiso eliphantsi lilonke
Akukho phawu lwesixhobo somntu wesithathu. Ukwabelwana ngentloko phakathi komthamo ophezulu kunye neenkqubo ezibalekayo ezimfutshane kuthetha ukuba uyaxhamla kuqoqosho lwesikali nakutyalo-mali lwezixhobo ezincinci.
Ukugcinwa kweZixhobo zangaphakathi
Die ulungiso iishedyuli ebotshelelwe ngqo cofa counter data. Ukulolwa kwenqindi, ukutshintshwa kwesikhokelo, kunye nokugulisa ukufa kwenziwe ngokukhawuleza - hayi ngokuqhubekayo emva kokubaleka umgangatho.
Iintlobo zokufa esizenzayo
Inkqubela phambili
Izikhululo ezininzi zifa ngenxa yokutya okuhamba ngesantya esiphezulu. Ukuya kuthi ga kwizikhululo ze-20 - ukuvala, ukubhoboza, ukugoba, ukwenza, ukusika - kwisethi enye yokufa. Uninzi lwezoqoqosho kwimiqulu engaphezulu kwe-50,000 pcs.
- Ukunyamezela okungqongqo 300 mm
- Cinezela iitoni: 30 – 400T
- Isantya: ukuya kuthi ga kwi-600 SPM
Compound Dies
Ukungabi nanto kunye nokugqobhoza kwistroke enye. Ivelisa iindawo ezisicaba ezinomgangatho ophezulu kunye nokugxila. Ilungele iwashers, iigaskets, iishim, kunye nezibiyeli ezilula.
- Ukucaba: ≤ 0.05 mm
- Concentricity: ≤ 0.03 mm
- Cut edge perpendicularity: ≤ 0.02 mm
Udluliselo Ufa
Amacandelo adluliselwe phakathi kwezitishi ngeminwe yomatshini. Ifanele iindawo ezinkulu (ngaphezu kwe-100 mm) okanye izakhi zomzobo onzulu ezingenako ukuveliswa kwifomathi yestrip-fed eqhubekayo.
- Ubungakanani benxalenye: 50 mm - 5
- 3-6 isikhululo sodluliselo oluqhelekileyo
- Cinezela: 160 - 800T
UkuGqwetha okuFanelekileyo kuyafa
Isixhobo se-Triple-action kunye ne-V-ring stinger ukuvelisa i-burr-free, i-perpendicular, i-shear-smooth cut edges. Uburhabaxa bomphezulu Ra ≤ 0.8 µm ngaphandle kokugqiba okwesibini.
- Isixhobo sentsimbi:
- Ukunyamezela: ± 0.01 mm
- I-Edge perpendicularity: 100% indawo yokutshisa
Umzobo onzulu uyafa
Isixhobo esinye okanye imizobo emininzi kwiikomityi, iinkonkxa, izindlu, kunye namaqokobhe. Zoba umlinganiselo ukuya kuthi ga kwi-2.5:1. Isibambi esingenanto kunye nokuzoba ijiyometri yeringi eyenzelwe ukuthintela ukushwabana nokubhitya.
- Zoba ububanzi: 5 - 250 mm
- Ubunzima bodonga: <10%
- Zoba kwakhona amanqanaba: ukuya kuthi ga kwi-5
Micro & Specialty Dies
9
- Min punch diameter: 0.1 mm
- Ukukhutshwa okuncinci: 0.003 mm
- Material: carbide inserts available
9 izakhelo. I-Punch diameters ukusuka kwi-0.1 mm, imvume esuka kwi-0.003 mm. Yakhelwe kwindawo elawulwa yimozulu.
| Uhlobo lomatshini | Qty | Specification | Isicelo |
|---|---|---|---|
| Wire EDM | 8 | ±0.002 mm | Izixhobo zegumbi |
| Sinker EDM | 4 | Ra 0.2 µm | Ukwenziwa kweCavity, iipokotho ezingaboniyo, iimilo ze-3D eziyinkimbinkimbi |
| CNC Machining Centre | 12 | ±0.005 mm | Iiprofayili zePunch, iindawo zokufa, ukufaka iifom |
| Surface Grinder | 6 | ±0.002 mm flatness | Punch ukulola, plate squareness, die lapping |
| Iipleyiti zeDie, iziseko zezihlangu, iikhamera, ii-lifters 9216 9216792MM (Zeiss) | 2 | 0.001 mm probe | Die component inspection, punch clearance verification |
| Isixhobo & Cutter Grinder | 4 | — | Punch incam yejometri ukugcinwa, ii-angles zesibini |
Izixhobo zokuSebenza kunye namaBanga eNsimbi
D2 Tool Steel (Cr12V)
I-HRC 60-62 emva kokunyanga ubushushu. Ukukhetha okusemgangathweni kwi-ufa oqhubekayo punches kunye nokufakwa. Ukumelana okugqwesileyo kokunxiba kwentsimbi kunye nesitampu se-stripless strip. Ubomi: 1–3M imivimbo.
SKD11 (Equivalent to D2 +)
Umxholo we-vanadium ophezulu kune-D2 eqhelekileyo. Ubunzima obuphezulu bokusebenza kwesantya esiphezulu (300+ SPM). Imathiriyeli yethu yepunch engagqibekanga yokuvalwa kakuhle kunye ne-micro-dies.
Tungsten Carbide
Ukusetyenziswa kwe-ultra-long life (> 5M izibetho) kunye nezixhobo ezinqabileyo (i-silicon steel, i-stainless stainless). Isetyenziswa njengeengcebiso zepunch okanye imizimba yepunch epheleleyo kwizicelo ze-micro-die.
P208 (Pre-NAKhardened)
HRC 30–40. Isetyenziselwa izihlangu zokufa, iibhloko zecam, kunye nezicelo zezixhobo ezithambileyo apho ubulukhuni obusezantsi obunobuchule obuhle bukhethwayo. Ngokukhawuleza kumatshini wesixhobo sebhulorho.
Inkqubo yoYilo lweSixhobo
Wonke umntu ofayo udlula kuyilo olucwangcisiweyo kunye nenkqubo yokuqinisekisa ukuqinisekisa ukuba iqhuba ngokweenkcukacha ukusuka kwisibetho sokuqala.
Uhlahlelo lweDFM
Icandelo lejometri liphononongelwe ukuzinza. Ubuncinci beempawu, irediya yokugoba, isikhokelo sokutya okuziinkozo, kunye ne-spring-back eqinisekisiweyo phambi kokuba uyilo lokufa luqale.
Uyilo lweMihlulo
Ukusetyenziswa kwezinto eziphathekayo kuphuculwe (kujoliswe kuko> 75%). Ulandelelwano lwesitishi lucetywe ukulungelelaniswa kwamandla kunye nokuchaneka komngxuma wokulingwa. Ububanzi be-Carrier kunye nobukhulu bebhulorho iseti.
3D Die Design (CAD)
Imodeli epheleleyo ye-3D kwiSolidWorks / AutoCAD. Ukuhlolwa kophazamiseko, ukulinganisa kwe-punch clearance, uhlalutyo lwentshukumo yekhamera kunye ne-lifter, kunye nomzobo wendibano okhutshelwe ukujongwa.
UMatshini kunye ne-EDM
CNC ukurhabaxa → unyango lobushushu → ucingo EDM ukugqiba → umphezulu wokugaya. Icandelo ngalinye lihlolwe kwi-CMM phambi kokuba idityaniswe kwiseti yokufa.
Uvavanyo kunye neSampuli T1
Die yavavanywa kushicilelo ngesantya ekujoliswe kuso. Iisampulu ze-T1 zithelekiswa nomzobo. Uhlengahlengiso olwenziwe kwigumbi lokufa, hayi kumgangatho wokushicilela. Ingxelo ye-T1 ikhutshwe ngaphakathi kwe-48h.
imvume yoMthengi kunye neMveliso
Utyikityo lwabathengi kwingxelo ye-T1. Ifa itshixiwe kwiiparamitha zokumisela ezivunyiweyo. Ikhadi lesixhobo lenzelwe ukulandelela ukugcinwa kokuthintela kubo bonke ubomi bemveliso.
Ubunini bezixhobo kunye noGcino
Sikholelwa ukuba isixhobo kufuneka sikhusele ishishini lakho, singakutshixeli. Umgaqo-nkqubo wethu wezixhobo zokusebenza uselubala kwaye ulungele abathengi.
UnguMnini weSixhobo
100% ubunini bomthengi emva kokuba intlawulo yezixhobo igqityiwe. Umzobo opheleleyo wokufa kunye ne-BOM inikezelwe ngesicelo. Akukho zithintelo ze-IP kwicala lakho lejometri.
Ukugcinwa kwaSimahla iminyaka emi-2
Ifa igcinwe kwigumbi lesixhobo elilawulwa yimozulu ngaphandle kwentlawulo iminyaka emi-2. Ukugcinwa okwandisiweyo kufumaneka ngexabiso eliqhelekileyo. Ifa iphawulwe kwaye ilandelelwe kwinkqubo yethu yeERP.
Ugcino oluBandakanyiweyo
Ukulolwa kwepuntshi rhoqo kunye nokucoca ukufa kubandakanywa kwiindleko zemveliso. Ulungiso olukhulu olucatshulwe ngokwahlukeneyo kunye nemvume yabathengi phambi kokuba umsebenzi uqalise.
Die Shipment Iyafumaneka
Ukuba ukhetha ukuhambisa imveliso, siya kupakisha kwaye sithumele ukufa kwakho kwindawo oyikhethileyo. Ukuthunyelwa kwamaxwebhu kunye nenkxaso yezithethe ezinikezelweyo.
Imibuzo Ebuzwa Rhoqo
Kuthatha ixesha elingakanani ukwakha izixhobo zokusebenza?
Ukufa komgangatho oqhubekayo: Iintsuku eziyi-14-21 ukusuka kumzobo ovunyiweyo. Ukugquma okucolekileyo okanye isixhobo somzobo onzulu: iintsuku ezingama-25–35. Iinkqubo ezikhawulezayo (iindleko ezongezelelweyo) zinokucinezela ukufa okulula ukuya kwiintsuku ezi-7-10.
Yintoni indleko yokufa okuqhelekileyo okuqhubekayo?
Simple 3-5 isikhululo ufa oqhubekayo in D2 steel: $2,000–6,000 $. Complex 10–15 isikhululo kufa kunye in-die ukwakheka: $8,000–$25,000. I-Fine blanking okanye i-carbide-insert iyafa: $ 15,000–$50,000. Onke amaxabiso abandakanya iisampulu ze-T1 kunye nengxelo yobungakanani.
Ngaba unokuphinda ukufa kwisampulu esele ikhona?
Ewe. Singakwazi ukubuyisela umva-injineli esele zikhona zisebenzisa ukuskena kweCMM kwaye sivelise ukufa okufanayo. Ukunyamezela kwidimension ye-reverse-engineered ngokuqhelekileyo yi-±0.02 mm. Umzobo osesikweni uyakhethwa ukulandeleka.
Ngaba uyazenza izixhobo zeenkampani zangaphandle zesitampu?
Ngokuyintloko sakha izixhobo zemveliso yethu yesitampu. Nangona kunjalo, kwiiprojekthi zexabiso eliphezulu lezixhobo (ngaphezulu kweedola ezingama-20,000), siyayamkela iodolo yokwenziwa kwemveliso yangaphandle. Qhagamshelana nathi ukuxoxa ngeemfuno zakho.
Kwenzeka ntoni kwisixhobo xa imveliso iyekwa?
Siza kukwazisa ngaphambi kokuphelelwa kogcino. Unako ukwandisa ugcino, uthumele into efayo, okanye usigunyazise ukuba siyilahle. Zonke izigqibo zifuna isigunyaziso esibhaliweyo somthengi. Asisoze silahle ukufa ngaphandle kwemvume yabathengi.