Istampu Dies & Tooling — Custom Die Design and Fabrication
isixhobo sethu senkonzo epheleleyo yangaphakathi kunye nevenkile yokufa ibonelela comuyilo lokufag uyilo lokufa, ukuyila, ukugcinwa, kunye neenkonzo zokulungisa. Ukusukela kwingcinga yokuqala ngokusebenzisa izixhobo ezilungele imveliso, abenzi bethu abanamava bafa bakha isitampu esisebenza kakhulu esinikezela ngeziphumo ezichanekileyo, eziphindaphindwayo kwizigidi zemijikelo yeendaba. Ngokulawula yonke inkqubo yezixhobo ngaphakathi endlini, siqinisekisa amaxesha okukhokela akhawulezayo, ulawulo olungqongqo lomgangatho, kunye neendleko eziphantsi zokuxhobisa.
Ubuchule bethu bokusebenzisa izixhobo buxhasa zonke iinkqubo zethu zesitampu — <a href="/productsisitampu sentsimbie-die-isitampu/”>i-ufa oqhubekayo isitampu, nzulu zoba, isitampu sentsimbi, kunye nokusebenza kombane. Nokuba ufuna ukufa kwemveliso entsha, isixhobo esithambileyo somzekelo, okanye ugcino kwifa ekhoyo, iqela lethu linobuchule kunye nezixhobo zokuhambisa. I-
Iintlobo zeStamping Dies Sakhayo
- Progressive dies -Izikhululo ezininzi ziyafa ukuya kuthi ga kwizikhululo ezingama-30+ zokuvelisa ngesantya esiphezulu. Isitishi ngasinye senza umsebenzi olandelelanayo (ukuvala, ukugqobhoza, ukugoba, ukwenza) ukuvelisa inxalenye egqityiweyo kunye nomjikelo ngamnye wokushicilela.
- Compound - yenza i-blanking kunye nokubhoboza ngaxeshanye kwi-stroke enye, ukuvelisa iinxalenye ezine-flatness ephezulu kunye nokugxila phakathi kweempawu.
- Transfer dies - izikhululo zokufa zomntu ngamnye ezinokutshintshwa kwenxalenye yomatshini kwiindawo ezinkulu kunye nezinzulu ezenziweyo ezingenakho ukuqhutyelwa kumcu oqhubekayo.
- Umzobo onzulu uyafa -Umzobo omnye kunye namanqanaba amaninzi esixhobo sokuzoba iikomityi, i-enclosures, izindlu, kunye namacandelo e-cylindrical.
- Line dies - isitampu somntu ngamnye siyafa sisebenza kumgca wokushicilela we-tandem kwiipaneli ezinkulu zomzimba kunye nezakhiwo. I-
- Umsebenzi wesibini uyafa - ukucheba, ukugqobhoza, ukunqanda, kunye nokwenza kufa ngenxa yokusebenza kwiindawo ezenziwe ngaphambili.
- Prototype / soft tooling -izixhobo ezikhawulezayo zokuguqula ubungakanani beprototype kunye nokuqinisekiswa koyilo ngaphambi kokuzibophelela kwisixhobo sokuvelisa. isitampu sentsimbi yesikoail-die-design-services-20260505 ->
- iSolidWorks imodeli ye3D - uyilo olupheleleyo lwe-3D lokufa kunye nokujonga ukuphazamiseka kunye nokuqinisekiswa kwendibano
- isitampu simulation -Uhlalutyo lokuqulunqa ukuqikelela ukuhamba kwezinto, ukuncipha, i-springback, kunye nomngcipheko wokushwabana ngaphambi kokuba nayiphi na intsimbi inqunywe
- Ulungiselelo loyilo lweStrip - ukwandisa ukusetyenziswa kwezinto eziphathekayo ukunciphisa ixabiso lezinto eziphathekayo
- FEA uhlalutyo - uhlalutyo loxinzelelo lwamacandelo okufa ukuqinisekisa amandla okwaneleyo kunye nokuphila ixesha elide.
- Wire EDM oomatshini — ± 0.0001 intshi ukuchaneka kunye punch iprofayile amacandelo kufa
- Amaziko omatshini e-CNC - i-3-axis kunye ne-4-axis yeebhloko zokufa, ii-punch holders, kunye nezihlangu zokufa
- ukuchaneka isitampu sesinyithi umphezulu wokusila — flatness kunye parallelism ukuya ± 0.0002 intshi
- Jig ukugaya - iindawo emngxunyeni ezichanekileyo kunye neprofayile ukugaya
- Die spotting press-for die tryout, spotting blue, kunye nohlengahlengiso
- Ukunyangwa kobushushu - ngaphakathi endlwini kunye nokuqina kwangaphandle ukuze kuphuculwe ubomi becandelo lokufa
- neshedyuli yothintelo lokufa kunye nenkqubo yokugcinwa ebukhali yokufa
- Ulungiso olungxamisekileyo lokufa ngenxa yeenqindi ezaphukileyo, amacandelo okufa agugileyo, kunye namalungu awonakeleyo
- Ukufa ukuguqulwa kotshintsho lobunjineli kunye nohlaziyo lwenxalenye
- Die ukulungiswa kwezixhobo ezigugileyo ezifuna ukulungiswa kwakhona
- Ugcino kwindawo yokufa engazange yakhiwe sithi ekuqaleni
Iinkonzo zoYilo lweStamping Die kwiMveliso-eLungele iSixhobo
Iinkonzo zethu zoyilo lokufa ziqala ngemizobo eyinxalenye, umthamo wonyaka, ibakala lemathiriyeli, iimfuno zokunyamezelana, kunye nemiqobo yendibano. Sinikezela ngengxelo yeDFM, ukucwangciswa kobeko lomcu, ulandelelwano lwesikhululo, ukwenza ukulinganisa apho kufuneka khona, kunye nezakhiwo zokufa ezigcinekayo zokufa okuqhubelekayo, ukufa komdibaniso, ukutsalwa okunzulu kuyafa, kunye nesixhobo sokutywina sentsimbi yesiko.
Die Design Engineering
Iqela lethu lobunjineli elisebenzayo lisebenzisa uyilo kunye neqela lethu loyilo
Lonke uyilo lokufa luqala ngophononongo olucokisekileyo lwenxalenye yakho yejometri, iipropathi zezinto eziphathekayo, iimfuno zokunyamezela, kunye nomthamo wemveliso. Sikhulisa uyilo lokufa ngokwenxalenye yomgangatho, ubomi bokufa, ixesha lomjikelo, kunye nokugcinwa - sinciphisa iindleko zakho zizonke zobunini ebomini bokusebenzisa izixhobo.
Die Shop Equipment
Custom isitampu sentsimbi Dies
Zonke isitampu kufa esiwakhayo ngokwezifiso-ubunjineli inxalenye yakho ethile geometry, imathiriyeli, umthamo wemveliso, kunye neemfuno unyamezelo. Siyila ukufa ukwandisa ubomi besixhobo (ngokuqhelekileyo 500,000 ukuya 5,000,000+ hits ngokuxhomekeke kwizinto kunye nobunzima), ukunciphisa i-scrap, kunye nokwandisa ixesha lomjikelo welona xabiso liphantsi lilonke.
Die Maintenance and Repair
Ulondolozo oluchanekileyo lokufa kwandisa ubomi besixhobo kunye nokugcina inxalenye yomgangatho. Sibonelela:
isitampu Die & Specifications
Isixhobo sethu sangaphakathi kunye noyilo lwevenkile yokufa, ukwakha, ukugcinwa, kunye nokulungisa isitampu sesiko sifa kwiprototype, ixesha elifutshane, kunye neenkqubo zokuvelisa umthamo ophezulu.
| Specification | Ubuchule bokusebenzisa izixhobo |
|---|---|
| Iintlobo zokufa | Ukufa kokuqhubela phambili, ukufa kwekhompawundi, ukudluliselwa kuyafa, ukutsalwa kuyafa, ukwenza ukufa, ukunxiba kunye nokugqobhoza kuyafa, kunye nesixhobo esithambileyo somzekelo. |
| Izixhobo zokusebenza | Iintsimbi zesixhobo ezifana ne-D2, i-A2, i-S7, kunye ne-M2, ubushushu obuphathwa kuluhlu lobulukhuni obuqhelekileyo bokusebenza; ukufakwa kwe-carbide kwiindawo eziphezulu zokunxiba okanye eziphezulu. |
| Iinkqubo ezixhaswayo | Isitampu sokufa esiqhubekayo, isitampu esinzulu sokuzoba, isitampu seshiti lesinyithi, imisebenzi edibeneyo yokufa, ukugubungela, ukugqobhoza, ukugoba kunye nokwenza. |
| Ubomi obulindelekileyo bokufa | Isixhobo sensimbi esiqhelekileyo siyafa: 500,000 ukuya kwi-2,000,000 imivimbo; i-carbide okanye i-high-volume dies ephuculweyo inokufikelela kwi-1,000,000 ukuya kwi-5,000,000 + iinxalenye ngokuxhomekeke kwizinto eziphathekayo kunye nokugcinwa. |
| Ixesha lokukhokela | Ukufa okulula: malunga neeveki ezi-2-3; Ukufa okuqhubekayo: malunga neeveki ezi-4-8; ukudluliselwa okuyinkimbinkimbi kufa: malunga neeveki ezi-8-12. |
| Igalelo loyilo | imizobo ye-2D, iifayile ze-3D ze-CAD, ibakala lezinto eziphathekayo, ubukhulu, iimfuno zokunyamezela, umthamo wemveliso, ukugqiba, iindlela zokuhlola, kunye neemfuno ezijoliswe kuzo zokushicilela / umjikelo. I- |
| Ukugcinwa kokufa | Ukulola, ukufaka ukutshintshwa, ukuhlolwa kokulungelelaniswa, ukuhlolwa kokunxiba, ukulungiswa, utshintsho lobunjineli, kunye nokucwangciswa kokugcinwa kokuthintela. |
| Indlela ye-RFQ | Ngenisa imizobo kunye neemfuno zemveliso ngokusebenzisa i- iphepha lokucaphula / loqhakamshelwano yophononongo lwe-DFM, ingqikelelo yezixhobo, uqikelelo lweendleko, kunye nokuqinisekiswa kwexesha elikhokelayo. |
Isikhokelo sokuNyula iSitampu seDie
| Die Type | Ingcono kakhulu kwi- | eqhelekileyo Volume Fit | Amanqaku |
|---|---|---|---|
| ufa oqhubekayo | Iindawo ezincinci ukuya eziphakathi ezinemisebenzi emininzi | Imveliso yokuphinda umthamo ophezulu | Ukusebenza okuphezulu kunye nexabiso leyunithi ephantsi kwisikali. |
| I-ufa odibeneyo | Amalungu eflethi afuna ukugqunywa nokugqojozwa ngesibetho esinye | Phakathi ukuya phezulu umthamo | Ukucaca okuhle kunye nokugxila. |
| ufa wokudlulisa | Iindawo ezinkulu okanye ezinzulu ezenziweyo zihanjiswe phakathi kwezikhululo | Phakathi ukuya phezulu umthamo | Iluncedo xa umcu kufuneka wahlulwe. |
| Zoba kufa | Iikomityi, iinkonkxa, amaqokobhe, kunye nezindlu ezingenamthungo | Iprototype kwimveliso | Ifuna ukuhamba kwezinto kunye nophononongo lokuzoba. |
| Iprototype tooling | Ukuqinisekiswa koyilo kunye nokwakha umqhubi wenqwelomoya | Umthamo ophantsi | Iindleko zokuqala eziphantsi ngaphambi kokusetyenziswa kwezixhobo zokuvelisa. |
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Izixhobo eziNxulumeneyo
Imibuzo Ebuzwa Rhoqo
Zenziwa ngantoni i-isitampu dies?
Ukufa kwesitampu ngokuqhelekileyo kwenziwa kwintsimbi yensimbi (D2, A2, S7, M2) ephathwa ngobushushu kwi-58-62 HRC. Ukufakwa kwe-carbide kusetyenziselwa iindawo eziphezulu zokunxiba kwimveliso ephezulu.
Istamping ifa ixesha elingakanani?
Ubomi bokufa buxhomekeke kwizinto kunye noyilo. I-Carbide iyafa inokuvelisa i-1-5 yezigidi zeengxenye. Isixhobo sensimbi siyafa ngokuqhelekileyo sihlala kwi-500,000-2 yezigidi zemivimbo kunye nokugcinwa okufanelekileyo.
Lithini ixesha elikhokelayo lokufakwa kwesitampu?
Ukufa okulula kuthatha iiveki ezi-2-3. Ukusweleka okuqhubekekayo kunye nezikhululo ezininzi kufuna iiveki ezi-4-8. Ukufa kodluliselo oluntsonkothileyo kunokuthatha iiveki ezisi-8-12.
Imibuzo Ebuzwa Rhoqo
Ngaba uyila kwaye wakhe isitampu efa endlwini?
Ewe. Sinesebe elizinikeleyo lezixhobo kunye nabayili abafayo, abenzi bezixhobo, kunye namagcisa olondolozo. Ukusetyenziswa kwezixhobo zangaphakathi kuvumela uphinda-phindo olukhawulezayo, uyilo olungcono lokwenziwa kwengxelo, kunye nokuphathwa okuyimfihlo koyilo lwenxalenye yakho.
Ingaba kubiza malini isitampu sesixhobo?
Iindleko zesixhobo zisuka kwi-2,000 yeedola zekhompawundi ezilula zifa ukuya kwi-150,000 yeedola + ngenxa yokufa okuntsonkothileyo ngokucofa kwi-in-die. Uninzi lwe-mid-complexity progressive dies fall in the $15,000-$50,000 range. Sinikezela ngeekowuteshini ezineenkcukacha ngobomi besixhobo esiqikelelweyo.
Bungakanani ubomi bokufa kwesitampu?
Ukufa okuqhubekayo okugcinwe kakuhle kunokuvelisa i-500,000 ukuya kwi-5,000,000 + imivimbo ngokuxhomekeke kubunzima bezinto eziphathekayo, inxalenye eyinkimbinkimbi kunye nokugcinwa. Silandelela ubomi bokufa kwaye sicwangcisa ugcino lokuthintela ukunqanda ixesha lokuphumla elingalindelekanga.
Ngaba unokuguqula izixhobo ezikhoyo?
Ewe. Singaziguqula iifa esele zikho ngenxa yeenguqu zobunjineli, sibandakanye izinto ezintsha, okanye sihlaziye izixhobo ezinxityiweyo. Ukuba unezixhobo esele zikho komnye umboneleli, sinokuvavanya ukhetho logqithiselo kunye nokuphucula.
Ngaba uyabonelela ngogcino lwezixhobo kunye neendawo ezisecaleni?
Ewe. Sigcina iirekhodi zezixhobo ezineenkcukacha kwaye sinokubonelela ngeepunch ezisecaleni, ezifakelweyo, kunye nemithombo. Iishedyuli zothintelo lolondolozo ziyacetyiswa ukuze kwandiswe ubomi bokufa. Sigcina iinxalenye ezibalulekileyo zezixhobo zabathengi kwindawo yethu.