ịkụ akara anwụ & Ngwá Ọrụ — Omenala Die Design and Fabrication
Ngwá ọrụ anyị zuru oke n'ime ụlọ na ụlọ ahịa anwụ na-enye comịkụ akara die designg anwụ imewe, nrụpụta, mmezi na ọrụ ndozi. Site n'echiche mbụ site na ngwa ngwa-ejikere mmepụta, ndị na-anwụ anwụ anyị nwere ahụmahụ na-arụ ọrụ ịkụ akara na-arụ ọrụ dị elu nke na-ebute nsonaazụ ziri ezi, na-emegharị ugboro ugboro n'ofe ọtụtụ nde usoro mgbasa ozi. Site n'ịchịkwa usoro akụrụngwa niile n'ime ụlọ, anyị na-ahụ na oge ndu ngwa ngwa, njikwa mma siri ike, yana ọnụ ala mkpokọta ọnụ ahịa ngwaọrụ.
Ike ngwaọrụ anyị na-akwado usoro ịkụ akara anyị niile - <a href="/productsmpempe akwụkwọ ịkụ akarae-die-ịkụ akara/">anwụ na-aga n’ihu ịkụ akara, miri see, mpempe akwụkwọ ịkụ akara, na compound anwụ ọrụ. Ma ị chọrọ ọhụrụ mmepụta anwụ, a prototype soft ngwá ọrụ, ma ọ bụ na-edozi na dị adị anwụ, anyị otu nwere nka na akụrụngwa napụta.
Ụdị ịkụ akara anwụ Anyị na-ewu
- Ọnwụ na-aga n'ihu - ọtụtụ ọdụ na-anwụ na ihe ruru 30+ ọdụ maka mmepụta ọsọ ọsọ. Ọdụ ụgbọ oloko ọ bụla na-arụ ọrụ n'usoro (ighe oghere, ịkpọpu, ịgbagọ, na-akpụ) na-emepụta akụkụ emechara na usoro mgbasa ozi ọ bụla.
- Compound dies - na-eme oghere na ịkpọpu n'otu oge n'otu strok, na-emepụta akụkụ nwere flatness dị elu na concentricity n'etiti atụmatụ.
- Nyefee anwụ - ọdụ ụgbọ mmiri nke onye ọ bụla nwere akụkụ mbufe maka akụkụ buru ibu na nke miri emi nke enweghị ike ibu na warara na-aga n'ihu.
- Ihe osise miri emi anwụ - Ngwá ọrụ eserese otu na multi-stage maka iko, ihe mkpuchi, ụlọ na akụrụngwa cylindrical.
- Line anwụ - stampụ onye ọ bụla na-anwụ na-arụ ọrụ n'ahịrị mgbasa ozi tandem maka nnukwu akụkụ ahụ na akụkụ nhazi.
- Ọrụ nke abụọ anwụ - mkpụcha, ịkpọpu, igbochi, na akpụ anwụ maka arụ ọrụ na akụkụ ndị emeburu.
- Prototype / soft tooling - ngwa ngwa ntụgharị ngwá ọrụ maka ọnụọgụ nke prototype na nkwado imewe tupu itinye aka na ngwá ọrụ mmepụta. omenala ịkụ akara ígwèail-die-design-services-20260505 ->
- SolidWorks 3D modeling - zuru ezu 3D anwụ imewe na nnyonye anya ịlele na mgbakọ nkwenye
- ịkụ akara simulation - Akpụpụta nyocha iji buru amụma ihe eruba, thinning, springback, na wrinkle risk tupu ebipụ ígwè ọ bụla
- njikarịcha okirikiri nhọrọ ukwuu - ịkachasị ihe onwunwe itinye n'ọrụ iji belata kwa otu akụkụ ihe na-eri
- FEA analysis - nchegbu analysis nke ndị na-anwụ anwụ components iji hụ na ike zuru oke na ogologo ndụ
- Wire EDM igwe - ± 0.0001 inch ziri ezi maka anwụ ngalaba na ntụ ntụ profaịlụ.
- CNC machining centers - 3-axis maka anwụ anwụ akpụkpọ ụkwụ na 4-axis.
- nkenke ịkụ akara ígwè elu grinders - flatness na parallelism ka ± 0.0002 inches
- Jig grinding - maka kpọmkwem oghere oghere na profaịlụ egweri
- Die spotting press - for die tryout, blue spotting, and correction
- ọgwụgwọ okpomọkụ - n'ụlọ na outsourced hardening na-ebuli anwụ akụrụngwa ndụ
- Mgbochi na-emezi mmezi na nhazi usoro nhazi.
- Nrụkwa ihe mberede anwụ maka ọkpọ ọkpọ agbajiri, ngalaba anwụ anwụ, yana akụrụngwa mebiri emebi
- Die modification for engineering changes and part revisions
- Die refurbishment maka eyi tooling nke chọrọ reconditioning
- Nlekọta na anwụ abụghị nke anyị wuru na mbụ
ịkụ akara Die Design Ọrụ for Production-Njikere Ngwá Ọrụ
Ọrụ imewe anwụ anyị na-amalite site na eserese akụkụ, olu kwa afọ, ọkwa ihe, ihe nnabata chọrọ, yana mmachi mgbakọ. Anyị na-enye nzaghachi DFM, nhazi nhazi nke warara, usoro ọdụ ọdụ, na-akpụ simulation ebe ọ dị mkpa, yana ihe owuwu anwụ ga-adịgide adịgide maka ọnwụ na-aga n'ihu, ọnwụ ngwakọta, ọnwụ miri emi, yana ngwa stampụ ọla omenala.
Die Design Engineering
Ndị ọrụ injinịa anyị na-eji ụlọ ọrụ emebe-
Nhazi ọ bụla na-anwụ anwụ na-amalite site na nleba anya nke ọma nke geometry akụkụ gị, ihe onwunwe, ihe ndị chọrọ ndidi, na oke mmepụta ihe. Anyị na-ebuli imewe ọnwụ maka ịdịmma akụkụ, ndụ anwụ, oge okirikiri, yana ịdịgide - na-ebelata mkpokọta ọnụ ahịa nke nwe gị n'oge ndụ ngwaọrụ ahụ.
Die Shop Equipment
Custom ịkụ akara ígwè Dies
ịkụ akara ọ bụla anyị na-ewu bụ nke emebere ya maka akụkụ geometry gị kpọmkwem, ihe, mmepụta olu, na ihe nnabata chọrọ. Anyị na-echepụta ọnwụ iji bulie ndụ ngwá ọrụ (ọkachasị 500,000 ruo 5,000,000+ hits dabere na ihe na mgbagwoju anya), wedata scrap, wee bulie oge okirikiri maka ọnụ ahịa kacha ala kwa akụkụ.
Die Maintenance and Repair
Kwesịrị ekwesị ọnwụ mmezi gbatịrị ngwá ọrụ ndụ na-ejigide akụkụ àgwà. Anyị na-enye:
ịkụ akara Die & Tooling Specifications
Anyị designs and die in designhouse and die in designhouse and die in designhouse. ịkụ akara na-anwụ maka prototype, mkpirisi ọsọ na mmemme mmepụta oke dị elu.
| nkọwapụta | Ngwá ọrụ ikike |
|---|---|
| Die ụdị | Ọnwụ na-aga n'ihu, ngwakọta na-anwụ, ịnyefe anwụ, sere anwụ, na-akpụ anwụ, ịgbapụta na ịkpọpu anwụ, na ụdị ngwá ọrụ dị nro. |
| Ngwá ọrụ akụrụngwa | Ngwá ọrụ ígwè dị ka D2, A2, S7, na M2, okpomọkụ na-emeso na-arụ ọrụ siri ike ranges; ihe ntinye carbide maka akwa akwa ma ọ bụ ebe dị elu. |
| Usoro akwadoro | Na-aga n'ihu ọnwụ ịkụ akara, omimi sere ịkụ akara, mpempe akwụkwọ ịkụ akara, anwụ jikọtara arụmọrụ, blanking, ịkpọpu, ekwe, na-akpụ. |
| Atụrụ anya anwụ ndụ | Ngwá ọrụ a na-ahụkarị na-anwụ: 500,000 ruo 2,000,000 ọrịa strok; carbide ma ọ bụ kacha elu-oke ọnwụ nwere ike iru 1,000,000 ka 5,000,000+ akụkụ dabere na ihe na mmezi. |
| Oge mbu | Mfe anwụ: banyere 2-3 izu; na-aga n'ihu anwụ: banyere 4-8 izu; mgbagwoju nnyefe anwụ: banyere 8-12 izu. |
| Ntinye imewe | 2D eserese, 3D CAD faịlụ, ihe ọkwa, ọkpụrụkpụ, ndidi chọrọ, mmepụta olu, imecha, nnyocha njirisi, na lekwasịrị pịa / okirikiri chọrọ. |
| Ngwọta anwụ anwụ | Ịkọwa, ntinye nnọchi, ndenye nlegharị anya, nlele iyi, nrụzi, mgbanwe injinia na atụmatụ mgbochi mgbochi. |
| Ụzọ RFQ | Nyefee eserese na mmepụta chọrọ site na see okwu/kontakịrị ibe maka nyocha DFM, echiche ngwá ọrụ, atụmatụ ọnụ ahịa, na nkwenye oge. |
ịkụ akara Die Ụdị Nhọrọ Ntuziaka
| anwụ Ụdị | Kasị mma maka | Ụdị ụda Fit | Ihe edeturu |
|---|---|---|---|
| Na-aga n'ihu anwụ | obere akụkụ nwere ọtụtụ ọrụ | Nnukwu olu ikwugharị mmepụta | Ọrụ kachasị elu yana ọnụ ahịa nkeji kacha ala na ọnụ ọgụgụ. |
| anwụ jikọtara | Flat akụkụ chọrọ blanking na ịkpọpu n'otu ọrịa strok | Ọkara ruo elu | Ezi flatness na concentricity. |
| Nyefee anwụ | Nnukwu ma ọ bụ nke miri emi kpụrụ akụkụ kpaliri n'etiti ọdụ ụgbọ | Ọkara ruo elu | bara uru mgbe akụkụ ahụ ga-ekewapụ. |
| Dụrụ anwụ | Iko, mkpọ, shells, na ụlọ enweghị nkebi | Prototype ka mmepụta | Na-achọ nlebanya-erugharị ihe na nsonye-oke. |
| Ụdị ihe nrịbama | Nkwenye imewe na onye na-anya ụgbọ elu na-ewuli | Obere olu | Lower mbụ na-eri tupu mmepụta tooling. |
Rịọ okwu
Kpọtụrụ anyị na [email chebere] ma ọ bụ kpọọ +86 152-5047-1868.
Ihe metụtara
Ajuju Ajuju
Gịnị ka ịkụ akara nwụrụ mere?
ịkụ akara nwụrụ na-emekarị site na ngwá ọrụ ígwè (D2, A2, S7, M2) nke a na-emeso okpomọkụ ruo 58-62 HRC. A na-eji ihe ntinye nke carbide mee ihe maka ebe akwa akwa na mmepụta oke.
Ogologo oge ole ka stampụ na-anwụ?
Ndụ anwụ na-adabere na ihe onwunwe na imewe. Carbide nwụrụ nwere ike ịmepụta akụkụ 1-5 nde. Ngwá ọrụ ígwè na-anwụ na-adịru 500,000-2 nde ọrịa strok na nlekọta kwesịrị ekwesị.
Gịnị bụ oge ndu maka ngwa ọrụ ịkụ akara?
Ọnwụ dị mfe were izu 2-3. Ọnwụ na-aga n'ihu na ọtụtụ ọdụ ụgbọ mmiri na-achọkarị izu 4-8. Mbufe mgbagwoju anya nwere ike were izu 8-12.
Ajuju Ajuju
Ị na-emepụta ma wuo ịkụ akara nwụrụ n'ime ụlọ?
Ee. Anyị nwere ngalaba ngwá ọrụ raara onwe ya nye nwere ndị na-emepụta ihe anwụ anwụ, ndị na-emepụta ngwá ọrụ, na ndị na-arụzi ọrụ. Ngwá ọrụ n'ime ụlọ na-eme ka nrụgharị ngwa ngwa, nzaghachi nrụpụta-maka nrụpụta ka mma yana njikwa nzuzo nke atụmatụ akụkụ gị.
Ego ole ka ngwa ọrụ ịkụ akara na-eri?
Ngwá ọrụ na-akwụ ụgwọ sitere na $2,000 maka ngwa dị mfe na-anwụ na $150,000+ maka mgbagwoju anya na-aga n'ihu na-anwụ site na ịpị in-die. Ọtụtụ ọnwụ na-aga n'ihu n'etiti mgbagwoju anya na-ada na $15,000-$50,000. Anyị na-enye nkọwa zuru ezu na ndụ ngwá ọrụ atumatu.
Gịnị bụ ndụ nke ịkụ akara anwụ?
Ọnwụ na-aga n'ihu nke ọma nwere ike ịmepụta strok 500,000 ruo 5,000,000+ dabere na ike ihe onwunwe, mgbagwoju anya akụkụ, na mmezi. Anyị na-agbaso ndụ anwụ anwụ ma na-ahazi mmezi mgbochi iji zere oge ọdịda na-atụghị anya ya.
Ị nwere ike gbanwee ngwá ọrụ dị ugbu a?
Ee. Anyị nwere ike gbanwee ọnwụ dị ugbu a maka mgbanwe injinia, tinye atụmatụ ọhụrụ, ma ọ bụ megharịa ngwaọrụ eyi. Ọ bụrụ na ị nwere ngwá ọrụ dị ugbu a sitere n'aka onye na-ebubata ya ọzọ, anyị nwere ike nyochaa nhọrọ mbufe na njikarịcha.
Ị na-enye mmezi ngwá ọrụ na akụkụ mapụtara?
Ee. Anyị na-edobe ndekọ ngwaọrụ zuru ezu ma nwee ike ịnye ntụmadị mapụtara, ntinye anwụ na isi iyi. A na-atụ aro usoro nlekọta mgbochi iji bulie ndụ ọnwụ. Anyị na-echekwa akụkụ mapụtara dị oke mkpa maka ngwaọrụ ndị ahịa n'ụlọ ọrụ anyị.