Lu ëpp 1500 SPM ngir lëkkalekaay yi, borne yi, kadre plomb yi ak micro-komposant yi. Servo presse precision • Detection ci matris • ±0.01 mm muñ.
Luy tëggin métal bu gaaw?
Stampage en métal à haute vitesse (HSMS) utilise presses servo-driven ou mécaniques qui font à 400–1500 dóor ci simili bu nekk ngir defar ay njubte yu ndaw, pàcc yu am volume bu rëy lool. Mooy anam wi gëna am solo ci lëkkalekaay yi, Kontakt yu am ressort, kadre plomb, borne batëri, micro-bracket, ak clips yuy muur EMI fu benn njëg wara nekk ci suufu $0.05 ak limu at mi tàmbalee ci ay milioŋ dem ba ci ay milyaar.
wuute na ak tëggin yiñ gëna xam, pres yu gaaw yi dañuy laaj jumtukaay yu xarañ, otomatik ci-die surveillance, ak coil-fed strip macceer ngir mëna wéyal liggéey bi te amul intervention operatër bi. Resultaa bi mooy njëgu cycle bi gëna wàññeeku bu baax baamtu dimension ci daw yu bari-milioŋ.
Key Njariñ yi of High Speed tëggin
Ci wàllu elektronik ak elektronik yu am doole, amul beneen anam bu méngoo ak boole gaawaay, njub, ak njëg yu baax yi tëggin bu gaaw bi di joxe.
⚡ Ultra-Low Unit Cost
Benn pres mën na defar lu ëpp 800 ba 1,500 milioŋ ciy pàcc ci SPM. Njëg liñ amortise ci jumtukaay yi dafa wàññeeku bu baax ci volume yu ëpp 5 milioŋ ciy piyees at mu nekk, moo tax HSMS nekk liggéey bi gëna néew njëg ci konektër yi ak terminal yi.
🎯 ±0.01 mm
Servo presse drive yuñ boole ak jumtukaayi hydrostatique ak matris gis-gis/kaptër laser yi tëye dimension yu am solo ci diggante ±0.01–0.02 mm ci biir production bi yépp, dindi drift bi ñuy gis ci jumtukaayi cycle yu kawe yiñ gëna xam.
📈
Monitëru tonage, bët foto yuy gis strip, ak jàngat siif doole misfeeds, punch yu yàqu, ak sol ci jamono dëgg. Press bi dafay taxaw ci saasi ci benn yoon, moytu cascade yàqu ak wàññi scrap.
⚙ Servo Press
Servo drive yiñ mëna prograam dañuy may profil yiy yëngu yuñ mëna tànn di nekk ci suufu santar ngir jëmm yu jafee xam, gaawaayu jegewaale bu mën soppiku ngir macceer yu yomba dagg, ak ci saasi dellu ginaaw ngir poos yu xóot yi—ñépp te doo soppi tabb mekanik bi.
📦 Tape-and-Reel & Reel-to-Reel Output
Piyees yi dañuy génn ci pres bi ci kaw bande porteuse bi, daal di dugg ci masin enregistreur bi. Emballage bu am ruban ak bobine mën na ànd ak SMT te du jëfandikoo loxo diggante tëggin ak PCB montage, wàññi njëgu suuf si.
📋 Ñaareelu liggéey buñ boole
Tappage en presse, staking, plaquement sélective (wurus, xaalis, estañ), relief, ak 100% xool xool mën nañu ko boole ci yokkuteg dee, dindi off-press ñaareelu jéego ak gëna wàññi njëg-piyees bu nekk.
Technical Màndarga
| Parametre | Specification |
|---|---|
| Gaawaayu tëye | 400 - 1,500 SPM |
| Material Thickness | 0,05 – 3,0 mm |
| yaatuwaayu band bi | Up to 300 mm |
| Dayo | 0,5 x 0,5 mm – 80 x 60 mm |
| Muñ jëmmal | ±0.01 mm (man-man yu am solo) |
| Annual Volume Capacity | Lu ëpp 500 milioŋ ciy piyees ci liiñ bu nekk |
| Materiaal | Alliage de cuivre, cuivre, bronze phosphorique, acier inoxydable, acier roulé à froid, bande d'aluminium |
| Gaaraasu jumtukaay | 4 – 32 gaaraas yuy yokk |
| Bobine poids | Jusqu'à 3,000 kg par bobine |
| tànneefi jeexal kaw suuf | Plaqué or sélective, estain, argent, nickel, zinc brillant, passivation |
| Emballage de sortie | Bande & bobine, boîte en gros, bobine de bande porteuse, plateau |
| kalite buñ miin | IATF 16949, ISO 9001, AEC-Q200 |
How High Speed Progressive tëggin Works
Serpentin matériel bi dafay ubbeeku ci biir benn alimentatër servo roll, biy indexe strip bi ak sub-mikron njub ci bépp gaaraasu matt ci bépp press stroke.
Coil Load & Feed
3.000 kg bobine décharged; 0.005 mm ci yoon bu nekk ba 1500 SPM.
Pilot Pierce
Gaaraas bu njëkk bi dafay bënn ay pax ngir mëna bind ci gaaraas bu ci topp bu nekk.
Blanking & Notching
Dindi nañu macceer periferik; rëdd bu xawa leer ak punches carbure yu ñaw ak matris yu jege-clearance.
Forming / Bending
Geometri jokkool, rayon loxo ressort, ak clips dëkkuwaay yuñ defaree ci 2-8 gaaraas yu am profil servo dwell.
Liggéey ci matris
Dagg, stake, relief, wala plaking buñ tànn boole ci progression matris bi.
Tàqale ak saytu
Piyees yuñ tàqale ci band porteuse bi; Kameraa biy xool 100% dafay saytu profil bi, dayo pax mi ak bow/twist bi.
Ruban ak bobine / Pack
Piyees yiñ nangu dañuy jaar ci masin enregistreur bi; piyees yiñ bañ dañu leen di yóbbu ci saasi ci pañu mbalit mi.
Gaawaay bu kawe vs. buñ miin vs.
Tann xeetu tëggin bu baax mingi aju ci dayo piis bi, jafe-jafe bi, macceer bi, ak volume bi. Stampage progressive bu gaaw bi mooy jël ndam li ci pièce yu ndaw te am volume bu bari.
| Facteur | Gaawaay bu kawe | Conventional Progressive | Toxal Die |
|---|---|---|---|
| Gaawaayu tëye | 400-1500 SPM | 60-300 SPM | 15–80 waxtu |
| Dayo | Mikro – ndaw (<80 mm) | Ndaw – digg | Diggi – yaatu (>200 mm) |
| Material Thickness | 0,05 – 3 mm | 0.3 – 6 mm | 0.5 - 8 mm |
| Muñ | ±0.01 mm | ±0.05 mm | ±0.1 mm |
| Dafay baax | Konektër yi, borne yi, kadre plomb yi, bouclier yi | Parenthèses, clips, complexité moyenne | Oto yu defar, dëkkuwaay yu xóot |
| MOQ | 50,000+ | 5,000+ | 1,000+ |
| Njëg benn yoon (volume bu rëy) | Lowest | Baax–diggi | Digg |
| Njëg li ci jumtukaay yi | Haut | Digg | Diggante-kawe |
Applications & Industries
Stampage métal bu gaaw mënul ñàkk fépp fu yoonale kuuraŋ mëna am, dooley ressort, wala performance shielding war nañu ko joxe ci njëgu elektronik konsomatër.
lëkkalekaay kuuraŋ
Boppu pin PCB, kontakt IDC, borne yu nuroo ak JST, shell USB-C, ak lëkkalekaay FPC yuñ tampoon ci bronze fosfor wala përëm beryllium.
Batëri ak Terminaalu EV
Onglet selil litium-ion, band busbar, cap selul prismatik, ak borne lëkkalekaay EV yu am courant bu bari ci përëm bu sell wala alloy përëm.
Kadre plomb ak paquet IC
Kadre yu plomb yuñ defaree përëm ngir DIP, QFP, ak TO-série IC; tànneef xaalis/wurus spot plaking ngir pads fil-bond.
Clips de blindage EMI
Clips à ressort en acier inoxydable wala en acier plaqué, ay bouclier, ak ay jokkoo garniture RF ngir telefone portable, portable ak aparey IoT.
oto Electronics
Konektëru kaptër ADAS, clip fuse, ressort relais, ak bracket PCB ADAS yuñ tampoon ci sàrti kalite IATF 16949.
Aparey pajum
Ressort yu jumtukaayi operaasioŋ, clip electrode ECG, kontaktu glucomètre, ak pin lëkkalekaayu aparey buñ mëna implante.
Design jumtukaay ak garanti kalite
Gaawaay bu rëy biy tàmbali ci saalu jumtukaay yi. Sunuy defarkati jumtukaay yi dañuy jëfandikoo Simulation CAD/CAM ngir jëmmal matris yu am jëmmal bu dëgër, gëna xéewale punch-to-die (daanaka 3-5% ci yaatuwaayu macceer bi), ak carbure wala TiN-couché perforateur yuñ xayma ngir 100+ milioŋ ciy dóor.
🏛 CAD/CAM Strip Layout
Similaasioŋu strip AutoCAD ak SolidWorks dañuy firndeel jëfandikoo jumtukaay (>75%), pitch pilote, ak yaatuwaayu strip porteurs balaa ñuy dagg asiye. Càmbaru ressort bu am njeexte dafay wax luy am angle yu tollu ci ±0.5°.
🔬 Utilings en carbure
Duggal perforateur en carbure de tungsten ak bushings à matris mën nañu muñ 400–1,500 SPM sargu impact ngir 50-150 milioŋ ci diggante ñaw. TiN / TiAlN coatings dafay yokk dundu jumtukaay ci asiye inox ak përëm bu dëgër.
📊 In-Die Sensing
Ekraŋu siife tonnage, bët foto yu am strip, ak kamera yuy xool ci biir xoolal bépp stroke. Piyees yi mënul ànd dañuy génne ci saasi balaa masin enregistrement—amul pièce yu baaxul ci bobine bi.
🔍 CMM ak saytu gis-gis
Artikl bu njëkk bi ak misaal yi ñuy liggéey dañu leen di natt ci Zeiss CMM. 100% sistemu gis-gis yi dañuy saytu dimension yu am solo yi (diametru pax mi ±0.005 mm, ±0.01 mm) ci gaawaay bu mat sëkk.
🏆 IATF 16949 / ISO 9001
Sunu sistemu yor kalite dafay muur APQP, PPAP (niveau 3), FMEA, ak saytu ay pexe ngir bépp prograamu tëggin bu gaaw. OEM yiy defar oto ak aparey elektronik dañuy am këyitu PPAP bu mat sëkk.
📦 Tape-and-Reel Packaging
EIA-481 méngoo ak ruban ak bobine ci 7”, 13”, ak 15” bobine. Sac yiy tere guus ak etiketu MBB ci J-STD-033. Tolluwaayu poos bi, xóotaayu poos bi, ak jubluwaayu bëgg-bëggu kiliyaan bi.
Processus yu jëm ci tëggin
Xamoo ban anam moo méngoo ak sa wàll? Xoolal sunu kàttan yépp ci tëggin.
Laaj yu ñuy faral di laaj
Lan mooy limu komànd bi gëna ndaw ngir tëggin bu gaaw?
Ndax dugal xaalis ci jumtukaay dafa yéeg, tëggin bu gaaw bi am njariñ ci volume yu at mi 50,000 piyees wala lu ëpp. Ngir limu nekk ci suufu 50,000, tëggin progresif wala matris composé dafay faral di joxe njëg bu gëna baax. Mën nanu la xelal ci wàllu paj mi ci sa wàll ginaaw buñu xoolaatee sa nataal ak sa meteo at mi.
Yan mbir lañu mëna tampone ci gaawaay?
C194, C197, C260, C510, C752), bronze fosfor, cuivre beryllium, (SPCC, DC01), acier inoxydable (sus301, su304), aluminium (a1050, a5052), ak tànneef-argent wala tànneef-wurus-plaqué strip. Dëgëru macceer bi dafa wara méngoo bobine ak bobine; nu leeral ay tolluwaayu dëgër yu sew ci sunu jënd komànd ngir mëna wéy di méngoo ci dimension yi.
Ban tolerans nga mëna tëye?
Dimension yu am solo yu melni bërëb biy daje, guddaayu loxo ressort bi, ak yaatuwaayu pax mi mën nañu ko tëye ±0.01 mm ak jumtukaayi karbure ak detektër ci biir matris. Dimension yi gëna bari ñooy ±0.03–0.05 mm. Platness ak arc dañuy nekk <0.1 mm ci 100 mm ci guddaayu band bi, ñu koy firndeel ci jauge laser bi ci biir.
Ndax mën nga indi pièce yi ci formaa ruban ak bobine?
Waaw. Piyees yi dañuy génn ci pres bi ci kaw band porteuse bi daal di dugg ci EIA-481-compliant enregistrement masin. Noo ngi joxe 7 "ak 13" bobine ak pitch poche, jubluwaay, ak cover-tape peel force ci sa tegtal. Aparey yiy sensible ci guus ñu ngi leen boole ci J-STD-033 Niveau 2A.
Lan mooy sa diiru joxe ngir jumtukaay ak misaal yu njëkk yi?
Jumtukaayu matris buy yokk dafay jël 4 ba 6 ayu-bis ginaaw biñu ko nangu ba ci xët wi njëkk. Jumtukaayi plaking yu bari strip wala in-die mën nañu laaj 8 ba 10 ayu-bis. Danuy joxe ab rapoor DFM ci diir bu weesuwul 5 fani liggéey ginaaw biñu jotee say dosie 2D/3D, ak T1 misaal ñu ngi koy yóbbu ci jawwu ji ngir wàññi sa kalendriye developpement.
Ndax joxe nga këyitu PPAP?
Waaw. Danuy jàppale PPAP Niveau 1–5 ngir kiliyaan yiy jënd oto, te dañuy joxe xeetu standard rapooru saytu xët bu njëkk (FAIR) ngir yeneen prograam yépp. Li ñuy joxe bokk na ci rapoor dimensionel (CMM), sertifikaa yiñ joxe ci macceer, kàttan liggéey (Cpk ≥ 1.67 ngir màndarga CTQ), nangu melokaan, ak palaŋu seytu.
Mën nga wàññi sa njëgu lëkkalekaay?
Séddoo sa nataal wala fichier 3D ak volume at mi. Sunu ekipu ingenieur yi dina ñu xoolaat sa jëmmal ngir gaawaay stampability ak yónnee ab jumtukaay ak benn-prix devis ci diiru 48 waxtu.
ay sarwis yu jëm ci tëggin
Serwiis OEM bu mat sëkk ak PPAP ak joxe ci àdduna bi yépp.
Furnisëru Chine bu am sertifikaa ISO ak MOQ bu woyof.
Butig pres bi gëna xarañ ak jumtukaayi biir kër gi.
Estampage à court durée et prototype de 100 pcs.
Estampage defar bu bari ak joxe JIT.
Koposaŋ elektronik ak mekanik yu jaar yoon.
Kontakt yi, busbar yi ak borne yi ngir OEM yiy defar kuuraŋ.
Piyees yuñ tampoon boole ci soudure, rivet ak kit.
Piyees yu yaatu yu jafee yegg ba 800×600 mm.