Ukuya kuthi ga kwi-1,500 SPM yeziqhagamshelo, iitheminali, izakhelo ezikhokelayo kunye nezixhobo ezincinci. Ukuchaneka kocinezelo lwe-Servo • Imvakalelo yokufa • ±0.01 mm ukunyamezela.
Yintoni i-Speed Speed isitampu sentsimbi?
Isantya esiphezulu sesitampu sesinyithi (i-HSMS) isebenzisa i-servo-driven okanye i-mechanical presses esebenza kwi- 400–1,500 imivumbo ngomzuzu ukuvelisa ukuchaneka okuncinci, okuncinci iindawo ezinomthamo ophezulu kakhulu. Yeyona nkqubo iphambili kwizihlanganisi zombane, abafowunelwa basentwasahlobo, iifreyimu ezikhokelayo, iitheminali zebhetri, izibiyeli ezincinci, kunye neziqeshana zokukhusela ze-EMI apho iindleko zeyunithi kufuneka zibe ngaphantsi kwe-0.05 yeedola kunye nezixa zonyaka ukusuka kwizigidi ukuya kwiibhiliyoni.
Ngokungafaniyo nesitampu esiqhelekileyo, oomatshini bokushicilela besantya esiphezulu bafuna izixhobo ezichanekileyo, ezizenzekelayo. esweni in-die, kunye coil-fed strip impahla ukugcina imveliso eqhubekayo ngaphandle ungenelelo lomsebenzisi. Isiphumo sisezantsi kakhulu iindleko zomjikelo ngokungqinelana ukuphinda-phinda okulinganayo kwimitsi yezigidi ezininzi.
Izinto eziluncedo eziphambili zokuFakwa ngesantya esiphezulu
Kwivolumu ephezulu yezixhobo zombane kunye nombane, ayikho enye inkqubo ehambelana indibaniselwano yesantya, ukuchaneka, kunye nokusebenza kakuhle kweendleko ezihanjiswa ngesantya esiphezulu.
⚡ Iindleko zeYunithi ePhantsi
Ukubaleka kwi-800–1,500 SPM, ushifti olunye lunokuvelisa ngaphezulu kwesigidi esi-1. Iindleko ze-amortized tooling zehla kakhulu kwimiqulu engaphezu kwezigidi ezi-5 ngonyaka, ukwenza i-HSMS ibe yeyona nkqubo iphantsi yeendleko zeyunithi kwizihlanganisi kunye neetheminali.
🎯 ±0.01 mm ukuPhinda
Servo drives zidityaniswe neeseti zesixhobo ezikhokelwa yi-hydrostatically kunye nokufa. izibonisi zombono/zelaser zibamba imilinganiselo ebalulekileyo phakathi kwe ±0.01–0.02 mm kuyo yonke imveliso eqhutywayo epheleleyo, isusa ukukhukuliseka okubonwa kwisixhobo esiqhelekileyo somjikelo ophezulu.
📈 Ixesha lokwenyani le-In-Die Sensing
Iimonitha zeetoni, amehlo emifanekiso yokubona imicwe, kunye nohlalutyo lokutyikitya ngokunyanzeliswa i-misfeeds, ii-punch ezaphukileyo, kunye nokufa banxibe ngexesha lokwenyani. Ushicilelo luyayeka ngokuzenzekelayo ngaphakathi kwesibetho esinye, ukuthintela umonakalo we-cascade kunye nokunciphisa i-scrap.
⚙ I-Servo Press Flexibility
Iidrive ze-servo ezicwangcisekileyo zivumela iiprofayili ezishukumayo zesiko-zihlale ezantsi ufile. iziko leefom ezintsonkothileyo, isantya sokufikelela esiguquguqukayo sezinto ezibuthathaka, kunye nangoko ukuguqulwa kweepokotho ezinzulu-konke ngaphandle kokutshintsha ukuseta koomatshini.
📦 iTape-kunye-Reel kunye neReel-to-Reel imveliso
Amacandelo aphuma kumshicileli kumtya wokuthwala kwaye ondle ngokuthe ngqo kumatshini wokuteyipha. I-tape-and-reel ukupakishwa i-SMT-ehambelanayo kwaye iphelisa ukuphathwa ngesandla phakathi isitampu kunye nendibano ye-PCB, ukunciphisa iindleko ezipheleleyo zokuhlala.
📋 Imisebenzi yaseSekondari eDityanisiweyo
Ukucofa ucofa, ukucofa, ukucofa okukhethiweyo (igolide, isilivere, itoti), i-embossing, kunye nokuhlolwa kombono we-100% konke kunokudityaniswa kwinkqubela phambili yokufa, ukuphelisa amanyathelo esibini e-off-press kunye nokunciphisa iindleko-iqhekeza ngalinye.
Ubunakho boBugcisa
| Iparamitha | Specification |
|---|---|
| Press Speed Range | 400 - 1,500 SPM |
| Ukutyeba kwezinto | 0.05 – 3.0 mm |
| Ububanzi bomtya | Ukuya kuthi ga kwi-300 mm |
| Inxalenye Ubungakanani | 0.5 × 0.5 mm – 80 × 60 mm |
| Dimensional Tolerance | ±0.01 mm (iimpawu ezibalulekileyo) |
| Umthamo woNyaka woMqulu | Ukuya kuthi ga kwi-500 yezigidi zamaqhekeza ngomgca ngamnye |
| Izinto | I-alloy yobhedu, ubhedu, i-phosphor bronze, insimbi engenasici, intsimbi epholileyo, i-aluminium strip |
| Izikhululo zezixhobo | Izikhululo ezi-4 ukuya kwezingama-32 eziqhubekayo |
| Coil Weight | Ukuya kuthi ga kwi-3,000 kg ngekhoyili nganye. |
| Iinketho zokuGqiba uMphezulu | igolide ekhethiweyo, i-tin, isilivere, i-nickel, i-zinc eqaqambileyo, i-passivation |
| Output Packaging | Iteyiphu kunye ne-reel, ibhokisi yobuninzi, i-reel ye-carrier strip, i-tray |
| uMgangatho woMgangatho | IATF 16949, ISO 9001, AEC-Q200 inspection inspection |
Indlela i-Speed Speed Progressive isitampu Works
Ikhoyili yeMaterial ikhulula kwi-servo roll feeder, ebonisa umcu nge Ukuchaneka kwe-sub-micron kwisikhululo ngasinye sokufa kuyo yonke i-stroke ye-press.
Umthwalo we-Coil kunye noKutyisa
3,000 kg coil elayishiwe; Izalathisi ze-servo feeder strip ± 0.005 mm nge-stroke ukuya kuthi ga kwi-1,500 SPM.
Pilot Pierce
Isikhululo sokuqala sigqobhoza imingxuma yokulinga ubhaliso oluchanekileyo kwisikhululo ngasinye esilandelayo.
UkuGlankitha & Notching
I-peripheral material isusiwe; Ulwandlalo lwenxalenye echazwe ngeenqindi ezibukhali ze-carbide kunye nokucima okusondeleyo kuyafa.
Ukubumba / ukugoba
Qhagamshelana nejometri, i-spring arm radii, kunye neziqeshana zezindlu ezenziwe kwizikhululo ezi-2-8 ezineprofayili yokuhlala ye-servo.
I-In-Die Operations
Ukucofa, ukubethelwa, ukubethelwa, okanye ukubethelwa okukhethiweyo okudityanisiweyo kwinkqubela phambili yokufa.
Ukwahlula kunye noHlolo
Amacandelo ahlulwe kumgca wokuthwala; Ikhamera ye-100% yombono ihlola iprofayili, ubungakanani bomngxuma, kunye nesaphetha / ukujija.
Tape-and-Reel / Pack
Iindawo ezamkelweyo zihamba ngokuthe ngqo kumatshini wokuteyipha; iindawo ezilahliweyo zijikwe ngokuzenzekelayo kumgqomo olahliweyo.
Isantya esiphezulu vs. Esiqhelekileyo vs. Ukudluliselwa Die isitampu
Ukukhetha indlela efanelekileyo yokucofa kuxhomekeke kubungakanani benxalenye, ubunzima, imathiriyeli kunye nomthamo. Isantya esiphezulu isitampu esiqhubela phambili siphumelela ngokugqibeleleyo kwiindawo ezichanekileyo ezincinci, ezinomthamo ophezulu.
| I-I-I-I-I-I-Factor | Isantya esiphezulu esiqhubekayo | I-Conventional Progressive | ufa wokudlulisa |
|---|---|---|---|
| Cinezela iSpeed | 400–1,500 SPM | 60–300 SPM | 15–80 SPM |
| Inxalenye Ubungakanani | Micro - encinci (<80 mm) | Encinci – ephakathi | Phakathi - enkulu (>200 mm) |
| Ukutyeba kwezinto | 0.05 – 3 mm | 0.3 - 6 mm | 0.5 – 8 mm |
| Ukunyamezelana | ±0.01 mm | ±0.05 mm | ±0.1 mm |
| Ingcono kakhulu kwi- | Iziqhagamshelo, iitheminali, iifreyimu ezikhokelayo, amakhaka | Izibiyeli, iikliphu, ubunzima obuphakathi | Izakhiwo zemoto, izindlu ezitsalwa nzulu |
| MOQ eqhelekileyo | 50,000+ | 5,000+ | 1,000+ |
| Ixabiso leyunithi (umthamo ophezulu) | Elona zantsi | Phantsi-phakathi | Phakathi |
| Iindleko zesixhobo | Phezulu | Phakathi | Phakathi-phezulu |
Izicelo & namashishini
Isantya esiphezulu sesitampu sentsimbi siyafuneka naphi na apho umbane uqhuba khona, amandla asentwasahlobo, okanye ukusebenza kokukhusela kufuneka kuhanjiswe kwiindawo zamaxabiso omthengi-elektroniki.
Iziqhagamshelo zoMbane
PCB pin headers, IDC contacts, JST-style terminals, USB-C shells, and FPC connectors instamped in phosphor bronze okanye beryllium copper.
Ibhetri & EV Terminals
I-Lithium-ion cell tabs, i-busbar strips, i-prismatic cell end-caps, kunye ne-high-current EV ii-terminals zokuxhuma kwi-copper ecocekileyo okanye i-alloy yobhedu.
Izakhelo eziKhokelo kunye neePakethe ze-IC
Izakhelo ze-alloy ze-Copper ze-DIP, i-QFP, kunye ne-TO-series IC iiphakheji; ukukhetha isilivere / indawo yegolide yokubeka iipadi ze-wire-bond.
EMI Shielding Clips
Intsimbi yentsimbi engatyiwa okanye izikliphu zentsimbi ezicwecwe, zingakhusela, kunye noqhagamshelwano lwe-RF gasket yeefowuni eziphathwayo, iilaptops, kunye nezixhobo ze-IoT.
I-izithuthi Electronics
izihlanganisi zenzwa ye-ADAS, iikliphu ze-fuse, ii-relay springs, kunye nezibiyeli ze-ADAS PCB ezigximfizwe kwimigangatho yekhwalithi ye-IATF 16949.
Izixhobo zonyango
Izixhobo zesixhobo sotyando, iikliphu ze-electrode ze-ECG, abafowunelwa bemitha yeglucose, kunye nezikhonkwane ezikhokelela kwisixhobo esifakelwayo.
Uyilo lwezixhobo kunye noQinisekiso loMgangatho
Ukusebenza kwesantya esiphezulu sesitampu siqala kwigumbi lesixhobo. Abenzi bezixhobo zethu basebenzise Ukulinganisa kwe-CAD/CAM ukuyila okuqhubelekayo kufa ngokulungelelaniswa koyilo lwemigca, ucoceko olulungisiweyo lwe-punch-to-die (ngokuqhelekileyo yi-3-5% yobukhulu bezinto), kunye ne-carbide okanye i-TiN-coated punch inserts ihlelwe kwi-100 + yezigidi ze-stroke.
🏛 CAD/CAM Strip Layout
I-AutoCAD kunye ne-SolidWorks imicu yokufanisa iqinisekisa ukusetyenziswa kwezinto (> 75%), pilot pitch, kunye nocarrier-strip ububanzi phambi kokuba intsimbi isikwe. Uhlalutyo lwe-springback lwento egqityiweyo luqikelela ii-engile ezibunjiweyo ukuya ku-±0.5°.
🔬 Izixhobo zeCarbide
I-Tungsten carbide ifaka i-punch kunye ne-die bushings ukumelana ne-400-1,500 SPM imithwalo yempembelelo ye-50-150 yezigidi ze-stroke phakathi kokulola. Iingubo zeTiN / TiAlN zandisa ubomi besixhobo kwintsimbi engatyiwa kunye neengxubevange zobhedu.
📊 In-Die Sensing
Iimonitha zokutyikitya zeTonnage, ubukho befoto-amehlo, kunye neekhamera zombono ongaphakathi khangela yonke istroke. Amalungu angahambelaniyo akhutshwa ngokuzenzekelayo phambi kwe umatshini wokucofa-zero iindawo ezimbi kwi-reel.
🔍 CMM kunye noHlolo lombono
Inqaku lokuqala kunye neesampuli zenkqubo zilinganiswa kwi-CMM yeZeiss. Iinkqubo zombono ze-100% zijonga ubungakanani obubalulekileyo (ubukhulu bomngxuma ± 0.005 mm, iprofayile ±0.01 mm) ngesantya esipheleleyo sokushicilela.
🏆 IATF 16949 / ISO 9001
Inkqubo yethu yolawulo lomgangatho ibandakanya i-APQP, iPPAP (inqanaba lesi-3), i-FMEA, kunye nolawulo izicwangciso zenkqubo nganye yesitampu esinesantya esiphezulu. Iimoto kunye nee-OEM zombane zabathengi bafumana iphakheji epheleleyo yamaxwebhu e-PPAP.
📦 Ukupakishwa kweTape kunye neReel
EIA-481 iteyiphu ehambelanayo kunye ne-reel kwi-7 ", 13", kunye ne-15" reels. Iingxowa zokuthintela ukufuma kunye neelebhile ze-MBB nge-J-STD-033 nganye. I-pitch yesiko, ubunzulu bepokotho, kunye nokuqhelaniswa nomthengi ukukhetha kunye nendawo imfuneko.
Iinkqubo eziNxulumene neSitampu
Awuqinisekanga ukuba yeyiphi inkqubo ehambelana nenxalenye yakho? Phonononga izakhono zethu ezigcweleyo zesitampu.
Imibuzo Ebuzwa Rhoqo
Ngowuphi owona mlinganiselo uphantsi woodolo wokunyathela ngesantya esiphezulu?
Ngenxa yokuba utyalo-mali lwezixhobo luphezulu, isitampu esikhawulezayo sinokonga imali kwimithamo yonyaka ye 50,000 amaqhekeza okanye ngaphezulu. Ngezixa ezingaphantsi kwama-50,000, isitampu esiqhubekayo okanye esine-compound-die ihlala inikezela ngexabiso elingcono lilonke. Singacebisa ngendawo yokuphumla yenxalenye yakho ethile nje ukuba sijonge umzobo wakho kunye noqikelelo lonyaka.
Zeziphi izinto ezinokufakwa isitampu sesantya esiphezulu?
Sisebenzisa ialloys zethusi (C194, C197, C260, C510, C510, C510, C260, C510, C260, C510, Ithusi intsimbi epholileyo epholileyo (SPCC, DC01), insimbi engenasici (SUS301, SUS304), i-aluminium (A1050, A5052), kunye nomcu wesilivere okhethiweyo okanye okhethiweyo-wegolide. Ubulukhuni bezinto eziphathekayo kufuneka bube yi-reel-to-reel; sikhankanya uluhlu lobunzima obumxinwa kweyethu ukuthenga iiodolo ukugcina ukungaguquguquki kwe-dimensional.
Ziqine kangakanani ukunyamezela onokuzibamba?
Imilinganiselo ebalulekileyo njengesithuba soqhagamshelwano, ubude bengalo yasentwasahlobo, kunye nedayamitha yomngxuma inokubanjwa ± 0.01 mm kunye ne-carbide tooling kunye ne-in-die sensing. Imilinganiselo ngokubanzi ± 0.03–0.05 mm. Umcaba kunye nesaphetha zikholisa ukuba <0.1 mm nge-100 mm yobude bomcu, zingqinwe nge-inline gauging yelaser.
Ngaba uyakwazi ukuhambisa iinxalenye kwifomathi ye tape-kunye ne-reel?
Ewe. Amacandelo aphuma kushicilelo kumtya wokuthwala kwaye atyale ngokuthe ngqo kwi-EIA-481-ethobelayo eteyiphu. umatshini. Sinikezela ngeereli ezisi-7” kunye ne-13” ezine-pocket pitch, i-orientation, kunye ne-cover-tape khupha amandla ngokweenkcukacha zakho. Izixhobo ezithintela ukufuma zipakishwe ngokwe-J-STD-033 Level 2A.
Liliphi ixesha lakho lokukhokela izixhobo kunye neesampulu zokuqala?
Isixhobo sokufa esiqhubekayo sithatha iiveki ezi-4 ukuya kwezi-6 ukusuka ekufumaneni imvume ukuya kwinqaku lokuqala. Izixhobo ezintsonkothileyo zemicu emininzi okanye kwi-in-die plating zinokufuna iiveki ezisi-8 ukuya kwezili-10. Sinikezela ngengxelo yeDFM phakathi kweentsuku ezi-5 zokusebenza emva kokufumana iifayile zakho ze-2D/3D, kunye neesampulu ze-T1 zithunyelwa ngomoya ukunciphisa ixesha lophuhliso lwakho.
Ngaba uyabonelela ngamaxwebhu ePPAP?
Ewe. Sixhasa i-PPAP iNqanaba 1–5 kubathengi beemoto kwaye sibonelela ngomgangatho ingxelo yokuhlola inqaku lokuqala (FAIR) kuzo zonke ezinye iinkqubo. Ukuhanjiswa kubandakanya ingxelo ye-dimensional (CMM), izatifikethi zezinto eziphathekayo, ubuchule benkqubo (Cpk ≥ 1.67 kwiimpawu ze-CTQ), imvume yokubonakala, kunye nesicwangciso sokulawula.
Ngaba ukulungele ukuNciphisa iNdleko yesiqhagamshelo sakho?
Yabelana ngomzobo wakho okanye ifayile ye-3D kunye nomthamo wonyaka. Iqela lethu lobunjineli liza kuphonononga uyilo lwakho ukuzinza ngesantya esiphezulu kwaye uthumele isixhobo kunye neyunithi-xabiso quote kwiiyure ezingama-48.
Iinkonzo eziNxulumene neSitampu
Inkonzo epheleleyo ye-OEM isitampu ngePPAP kunye nokuhanjiswa kwehlabathi.
ISO-certified China umboneleli nge MOQ ephantsi.
Ivenkile yokushicilela ye-state-of-the-art enezixhobo zangaphakathi.
Ixesha elifutshane kunye neprototype isitampu ukusuka kwi-100 pcs.
Imveliso ye-Mass isitampu kunye nokuhanjiswa kwe-JIT.
Ukuchaneka kwezinto zombane kunye nezoomatshini.
Abafowunelwa, iibhasi, kunye neetheminali zeeOEM zombane.
Amalungu anesitampu kunye ne-welding, riveting, kunye nekiti.
Iinxalenye ezinkulu ezinzima ukuya kuthi ga kwi-800 × 600 mm.