Sunu serwiisu tëggin tóol, kalite bu wóor, ci projet yu ndaw wala yu mag. Danuy jàppale alloy yiñ gëna xam ci wàllu ingenieur ak yoon yu bari yu ñuy jaar ngir forme, lu ci melni fomp, bënn, bënd, ak defar matris buy yokk, ak soudure buñ mëna tànn, tapping, ak jeexal. Prograam yi ñuy faral di def dañu leen di yoree ci ay mébet yu leer, saytu bi ñuy amal, ak jaar-jaari yobbu mbir ngir wàññi risku yi ci kalendriye bi. Sampling bu gaaw ak feedback DFM bu am njariñ dina tax lansma bi gaaw. Koposaŋ yooyu dañu leen di jëfandikoo ci oto yi, ci boîtier electrik yi, ci produit yi ñuy jëfandikoo, ak ci aparey usine yi, ndax foofu dañu am solo ci stabilite ci dimension yi ak ci diiru liggéey bi.
Stampage tôle buñ defaree metal ak matris yuy yokk, matris yuy toxal, ak jumtukaayi jumtukaay — pièce yu jaar yoon ñuy joxe ci 500 pcs ba ci volume yu bari ci at mi.
devis bu amul fay →Luy estampage ci tôle?
Stampage tóol xeetu defarum formaasioŋ la bu sedd, ñuy jëfandikoo masin pres ak matris yu jaar yoon ngir dagg, forme, bënn, ak rëdd tóol yu plat yi ñu nekk pàcc yu jeex. Benn matris buy yokk mën na def ay fukki-fukki liggéey — fomp, bënn, bënn, relief — ci benn yoon, moo tax mu nekk benn ci pexe yi gëna am njariñ ngir defar pièce metal yu bari.
Ci sunu liggéeyukaay, danuy liggéey presse mekanik ak servo yu tàmbalee ci 20 ba 800 ton, jëfandikoo tolluwaayu tolluwaayu 0.1mm ba 12mm ci asiye, asiye inox, aluminium, përëm, ak cuivre. Yaakaar ni danga soxla 500 piyeesu prototype wala 5 milioŋ ciy piyeesu defar, sunu kàttan ci estampe tóol dafay méngoo ak sa volume ak sa kalendriye.
Processus estampage ci tóol yi ñuy joxe
Stampage die progressif
Stampage à serpentin jaaraleko ci matris bu bari stasioŋ — baaxna lool ci pièce yu ndaw ba yu digg yi ci volume yu bari. Jamonoy cycle bi gëna gaaw, njëgu piyees bu gëna néew lu ëpp 10,000 piyees. Muñ yi: ±0.05mm standard, ±0.01mm njub.
matris bu jàllale tëggin
Piyees yi ñuy toxal ci diggante garaas yi baraami mekanik yi — ngir piyees yu gëna mag wala yu jafee xam yu soxla soppi barab ci diggante liggéey yi. Dafa baax ci pano oto yi, bracket yi ak boîtier yi.
matris bu boole tëggin
Blank ak pierce ci benn yoon - gëna baax ci plat, blank yu leer te soxla concentricity bu dëgër. Dafay bari ci aparey elektronik yi, konektër yi ak gaskets yi.
Stampage Dessin Deep
Defar koppu silindrik, boyet, ak coquillage ci tóol bu plat — amul tombi ñaw buñ soudé, njubte structurel bu baax. Rasio rëdd yi dañuy yegg ba 2.5:1 ci benn rëdd.
Fine Blanking
Defar piyees yu am boor yu nooy, yu amul benn burr ak dayo bu tollu ci 0.05mm — amul ñaareelu deburring. Ngir engrenage yi, cam yi, ratchet yi ak piis yu am njariñ.
Short-Run tëggin
Prototype ak estampage bu woyof di jëfandikoo jumtukaay yu woyof wala ay blank yuñ dagg ak laser. Jamonoy liggéey bu gaaw (5–10 fan), amul komànd bu gëna ndaw. Dina baax ci saytu bi ñuy njëkka defar.
jumtukaay ngir estampage tóol
| Matériel | Grade yuñ gëna xam | Demànd yiñ gëna xam |
|---|---|---|
| Carbon Steel | SPCC, DC01, HSLA 340/420 | Supports, boîtier, pièces automobiles |
| Acier inoxydable | 304, 316, 430 | Equipement alimentaire, médical, chimique |
| Aluminum | 1050, 3003, 5052, 6061 | Elektronik, aérospatial, jumtukaay yu woyof |
| Përëm | C10100, C11000 | Kontakt kuuraŋ, barre bus, borne |
| Brass | C26000, C27000 | Konektër, raccords, jumtukaayi taaral |
xët metal tëggin Tolerances
Sunu xeetu muñ yiñ mëna def ngir estampage tóol:
- Blanking / punching: ±0.05mm ±0.02mm
- Angle courbe: ±0.5° standard; ±0.3° njub
- Plate: 0.1mm ci 100mm buñ miin; 0.05mm njub
- Diametru pax mi: ±0.03mm standard; ±0.01mm ci njub
- Piyeesu yaatuwaayu: ci xeetu macceer bu nekk (daanaka ±0.05mm)
Surface Finishes Available
- As-stamped (deburred and cleaned)
- Zinc electroplating (bright, yellow, black passivation)
- Plaqué de nickel (lumière ou mat)
- Couche de poudre (bépp melo RAL)
- E-coat (peinture électrophoretique)
- Anodisation (aluminium - leer, ñuul, couleur personnalisé)
- Fosfat + diw
Lu tax nga tann sunu serwiisu estampage ci tóol?
- Jumtukaay ci biir kër: Danuy jëmmal ak tabax sunuy matris progresif - diir bu gàtt, njëg bu woyof, muñ bu gëna seere
- ISO 9001:2015 quality management system
- IATF 16949 mëna def prograami oto
- saytu CMM ci bépp xët bu njëkk; SPC on all production runs
- DFM jàppale: Sunuy insiñër yi dañuy xoolaat sa jëmmal ngir xam ndax amna jafe-jafe ci tëggin bi laata ñuy jëfandikoo jumtukaay yi
- Jamonoy liggéey bu gaaw: Prototype jumtukaay ci 7-10 fan;
- Liggéeyukaay ci àdduna bi yépp: Yobbu DDP ci Etats Unis, Europe, Japon, ak feneen
Liggéeyukaay yi ñuy liggéeyal
- Industrie biir oto - jëmmal yaram, brackets chassis, jumtukaayi toogukaay
- Elektronik — Bouclier EMI, band borne, brackets PCB
- Aparey — panels, brackets, motor housings
- Pajum - jumtukaayi chirurgie, jumtukaayi implant, pàcci jumtukaayi saytu
- Aérospatial - brackets structurel, bouclier de chaleur, clips de précision
Tambalil sa projet de estampage ci tóol
Yeegal sa nataali CAD ngir am jàngat ak devis bu DFM te doo fay. Sunu ekipu ingénieur yi dina ñu tontu ci diir bu weesuwul 24 waxtu.
Related Resources
Tontu yu gaaw ci projet de estampage ci tóol
Jëfandikool tontu yii ngir méngale macceer bi, jauge bi, màndarga yiñ forme, surface bi ñuy jeexal, ak volume bi ñuy defar balaa ngay wax ci pièce tóol yi.
Yan cër ñoo méngoo ak tëggin tóol?
Bracket yi, muur yi, clip yi, bouclier yi, borne yi, charnière yi, kadre yi ak busbar yi dañuy faral di am sudee jëmmal dafay jëfandikoo dagg, bënn, bënn wala forme yuñ mëna baamtu.
Yan detay ci tóol ñoo gëna am njeexital ci njëg bi?
Njàngalem macceer bi, yaatuwaayam, muñ gi, jafe-jafe bërëb bi, finishing surface bi, ñaareelu liggéey bi, xeetu jumtukaay bi, ak volume bi ñuy génne ci at mi ñooy waral njëgu estampoŋ bi gëna bari.
Lan ngay xool balaa ngay yónnee ab RFQ?
Firndelal jauge bi, rayon courbure bi, diggante pax mi ak catu pax mi, yoon wi burr bi jaar, barabi kosmetik yi, li ñuy laaj ngir jeexal, li ñuy laaj ngir saytu, ak kalendriye génne gi ñuy seentu.
Laajte yu ñuy faral di laaj ci lu jëm ci estampage tóol
Laaj: Luy tëggin tóol ak naka lay doxee?
A: Stampage tóol mooy defarum formaasioŋ bu sedd, ñuy jëfandikoo pressu tëggin ak jumtukaayi presioŋ (matris) ngir dagg, bënn, forme, ak rëdd tóol yu plat ñu nekk pàcc yu jeex. Li gëna bari luñu koy def mooy fomp, bënn, bënd, coining, ak rëdd bu xóot - lépp ñu koy def ci benn wala stasioŋ yu bari.
Laaj: Yan mbir ngay mëna tampoon ngir piyeesu tóol?
A: Noo ngi estampe acier carbone (SPCC, SPHC, Q235, SAE 1008/1010), acier inoxydable (304, 316, 430), aluminium,5031 6061), përëm (C11000), cuivre (C26000), asiye galvanisé, ak aleage yu yam. Tanneef macceer a ngi aju ci li nga soxla ci wàllu doole, baña yàqu ak yoonale.
Laaj: Ban xeetu dëgëraay nga mëna jëfandikoo ci estampage tóol?
A: Sunu ligne pres dafay jëfandikoo tóol yu am 0.1mm (0.004′′) ba 12mm (0.47′′) ci yaatuwaay. Ngir macceer yu woyof lool yu nekk ci suufu 0.1mm, danuy jëfandikoo pres yu xawa leer. Ngir plate yu ëpp 12mm, deñu leen di digal ngeen jëfandikoo sunu forge à chaud wala CNC.
Laaj: Ban tolerans la tëggin tóol mëna am?
A: Tolerans yiñ miin ñooy ±0.05mm (±0.002′′), ak tolerans yu leer wàcci ba ±0.01mm (±0.0004′′) mën nañu ko am lépp di aju ci xeetu macceer bi, dëgëraay bi, ak geometrie bi. Dimension yu am solo yi ñu ngi leen di saytu jaaraleko ci saytu CMM ak rapoor FAI yu mat te am.
Laaj: Ban diir lañuy jàppee projet de tëggin tóol?
A: Defar ak defar jumtukaay dafay jël 20 ba 30 fan. 5-7 fan ginaaw biñu nangue jumtukaay yi, dañuy njëkka yónnee misaali xët wi. Diiru liggéey bi mooy 15 ba 25 fan, liko aju ci ni komànd bi di doxee. Tànneefi jumtukaayi gaaw am nañu ci projet yu jamp.