Sabis ɗin tallan ƙarfe ɗinmu an gina shi don inganci mai maimaitawa, mai sauƙin farashi mai ƙarfi a cikin ƙananan ayyukan aiki, da dogaro. Muna goyan bayan kayan aikin injiniya gama gari da hanyoyin ƙirƙira da yawa, gami da ɓata lokaci, huda, lankwasawa, da samar da mutuƙar ci gaba, tare da walƙiya na zaɓi, taɓawa, da ƙarewa. Ana gudanar da shirye-shirye na yau da kullun tare da bayyanannun maƙasudin haƙuri, dubawa cikin aiki, da matakan jigilar kaya don rage haɗarin jadawalin. Samfura mai sauri da amsawar DFM mai amfani yana taimakawa haɓaka ƙaddamarwa. Ana amfani da waɗannan abubuwan haɗin gwiwa a cikin keɓaɓɓun keɓaɓɓu, wuraren lantarki, samfuran mabukaci, da kayan aikin masana'antu inda kwanciyar hankali da amincin lokacin jagorar ke da mahimmanci.
Custom sheet karfe bugawa tare da ci gaba ya mutu, canja wuri ya mutu, da fili kayan aiki - daidaitattun sassa da aka kawo daga 500 inji mai kwakwalwa zuwa Multi-million shekara-shekara kundin.
Sami Magana Kyauta →Menene Tambarin Sheet?
Sheet karfe bugawa tsari ne na masana'anta mai sanyi wanda ke amfani da injunan latsa da madaidaicin mutu don yanke, tsari, lanƙwasa, da zana zanen ƙarfe na lebur cikin sassan da aka gama. Mutuwar ci gaba guda ɗaya na iya aiwatar da ayyuka da yawa - ɓarna, huda, lankwasa, haɗawa - a cikin fas ɗin guda ɗaya, yana mai da shi ɗayan hanyoyin mafi tsada don samar da ɓangaren ƙarfe mai girma.
A wurin aikinmu, muna aiki da inji da servo presses daga 20 zuwa 800 tons, rike takardar kauri daga 0.1mm zuwa 12mm fadin karfe, bakin karfe, aluminum, jan karfe, da tagulla. Ko kuna buƙatar sassan samfuri 500 ko nau'ikan samarwa miliyan 5, ƙarfin sikelin mu na ƙarfe don dacewa da ƙarar ku da tsarin lokaci.
farantin karfe bugawa Processes Muna Ba da
Ci gaba Die bugawa
Tambarin Ciyar da Coil ta hanyar mutuƙar tasha mai yawa - manufa don ƙananan-zuwa-matsakaici sassa a babban kundin. Lokutan zagayowar mafi sauri, mafi ƙanƙanta kowane ɓangaren farashi sama da guda 10,000. Haƙuri: ± 0.05mm misali, ± 0.01mm daidaici.
Canja wurin mutun bugawa
Sassan da aka canjawa wuri tsakanin tashoshi ta inji yatsa - domin girma ko hadaddun sassa da bukatar repositioning tsakanin ayyuka. Manufa don fale-falen motoci, maƙallan, da shinge.
haɗaɗɗen mutu bugawa
Blank da huda a cikin bugun jini guda ɗaya - mafi kyau ga lebur, daidaitattun ɓangarorin da ke buƙatar matsananciyar hankali. Na kowa a cikin kayan lantarki, masu haɗawa, da gaskets.
Zurfin Zana bugawa
Form cylindrical kofuna, kwalaye, da bawo daga lebur sheet - babu welded seams, kyakkyawan tsari mutunci. Matsakaicin zane na yau da kullun har zuwa 2.5:1 a cikin zane guda.
Fine Blanking
Samar da sassa tare da santsi, gefuna marasa burr da flatness a cikin 0.05mm - babu ɓarna na biyu. Don gears, cams, rattchets, da madaidaicin sassa na aiki.
Tambarin Gajeren Gudu
Prototype da ƙaramin ƙarar hatimi ta amfani da kayan aiki mai laushi ko yankan blanks. Lokacin jagora mai sauri (kwanaki 5-10), babu ƙaramin tsari. Mafi dacewa don tabbatarwa kafin samarwa.
Kayayyaki don Tambarin farantin karfe Stamp
| Material | Makarantun gama gari | Na Musamman Aikace-aikace |
|---|---|---|
| Carbon Karfe | SPCC, DC01, HSLA 340/420 | Brackets, enclosures, Motoci sassa |
| Bakin Karfe | 304, 316, 430 | Kayan abinci, likitanci, sinadarai |
| Aluminum | 1050, 3003, 5052, 6061 | Electronics, Aerospace, lightweight Tsarin |
| Copper | C10100, C11000 | Lambobin lantarki, busbars, tashoshi |
| Brass | C26000, C27000 | Connectors, kayan aiki, kayan ado kayan aiki |
Hakuri Hakuri
Matsayinmu da iya jure juriya ga takaddun karfe:
- Blanking / naushi: ± 0.05mm misali; ± 0.02mm daidaici
- Lanƙwasa kwana: ± 0.5° misali; ± 0.3 ° daidaici
- Flatness: 0.1mm ta daidaitattun 100mm; 0.05mm daidaici
- Diamita na rami: ± 0.03mm misali; ± 0.01mm daidaici
- Kauri kauri: Per material Specec (yawanci ± 0.05mm)
Yana Kammala Sama
- As-stamped (deburred da tsabtace)
- Zinc electroplating (mai haske, rawaya, baƙar fata passivation)
- Nickel plating (mai haske ko matte)
- Rufe foda (kowane launi RAL)
- E-coat (electrophoretic fenti)
- Anodizing (aluminum - bayyananne, baki, launi na al'ada)
- Phosphating + mai
Me yasa Zabi Sabis ɗin Tambarin Sheet ɗin Mu?
- In-gida kayan aiki: Mun tsara da gina namu ci gaban mutuwa - guntu gubar lokutan, ƙananan farashi, tighter tolerances
- ISO 9001:2015 bokan tsarin gudanarwa mai inganci
- IATF 16949 m don shirye-shiryen kera
- CMM dubawa akan kowane labarin farko; SPC akan duk samarwa yana gudana
- goyon bayan DFM: Injiniyoyin mu suna duba ƙirar ku don takamaiman batutuwan tambari kafin kayan aikin
- Saurin jagora: Samfuran kayan aiki a cikin kwanaki 7-10; kayan aiki na samarwa a cikin kwanaki 20-30
- Jirgin ruwa na duniya: Isar da DDP zuwa Amurka, Turai, Japan, da bayan
Masana'antu Muna Bauta
- Masana’antar motoci - tsarin jiki, maƙallan chassis, kayan aikin wurin zama
- Lantarki - Garkuwan EMI, tube tasha, PCB brackets
- Kayan Aiki - bangarori, brackets, gidaje motoci
- Likitan - kayan aikin tiyata, abubuwan da aka gyara, sassan kayan aikin bincike
- Aerospace - ginshiƙan tsari, garkuwar zafi, ainihin shirye-shiryen bidiyo
Fara Aikin Tambarin Ƙarfe na Sheet ɗinku
Loda zanen CAD ɗin ku don sake dubawa na DFM kyauta da faɗi. Ƙungiyar aikin injiniyanmu za ta amsa a cikin sa'o'i 24.
Albarkatun Labarai
Amsoshi masu sauri don ayyukan hatimin ƙarfe
Yi amfani da waɗannan amsoshi don daidaita abu, ma'auni, fasalulluka da aka ƙirƙira, ƙarewar ƙasa, da ƙarar samarwa kafin faɗi sassan ƙarfe na takarda.
Abin da sassa ne dace da takardar karfe bugawa?
Brake, murfi, shirye-shiryen bidiyo, garkuwa, tashoshi, hinges, firam, da sanduna na yau da kullun ne lokacin da ƙira ta yi amfani da yanke mai maimaitawa, huda, lankwasa, ko ƙira.
Wadanne bayanan karfe ne suka fi shafar farashi?
Material sa, kauri, haƙuri, lanƙwasa hadaddun, surface gama, sakandare ayyuka, tooling irin, da shekara-shekara samar girma fitar da mafi bugawa kudin.
Menene yakamata a bincika kafin aika RFQ?
Tabbatar da ma'auni, lanƙwasa radius, rami-zuwa-gefe, jagorar burr, wuraren kwaskwarima, buƙatun gamawa, buƙatun dubawa, da jadawalin sakin da ake tsammanin.
Tambayoyin Tambayoyi akai-akai Game da Tambarin Ƙarfe na Sheet
Q: Mene ne takardar karfe bugawa kuma ta yaya yake aiki?
A: Sheet karfe bugawa tsari ne na masana'anta mai sanyi wanda ke amfani da latsawa da madaidaicin kayan aiki (ya mutu) don yanke, lanƙwasa, tsari, da zana zanen ƙarfe na lebur cikin sassan da aka gama. Ayyukan gama gari sun haɗa da ɓarna, huda, lankwasawa, ƙira, da zane mai zurfi - duk ana yin su a saitin mutuwa ɗaya ko tasha da yawa.
Q: Wadanne kayan za ku iya yin hatimi don sassan ƙarfe na takarda?
A: Mun buga carbon karfe (SPCC, SPHC, Q235, SAE 1008/1010), bakin karfe (304, 316, 430), aluminum (1100, 5051), aluminum (1100, 50023). (C11000), Brass (C26000), galvanized karfe, da kuma na musamman gami. Zaɓin kayan aiki ya dogara da buƙatun ɓangaren ku don ƙarfi, juriyar lalata, da ɗawainiya.
Q: Menene kauri kewayon za ka iya rike a sheet karfe bugawa?
A: Layin mu na latsawa yana ɗaukar ƙarfe daga 0.1mm (0.004 ″) zuwa 12mm (0.47 ″) a cikin kauri. Don siraran kayan da ke ƙasa da 0.1mm, muna amfani da madaidaicin matsi mai laushi. Don faranti sama da 12mm, muna ba da shawarar ƙirƙira mai zafi ko sabis na injin CNC.
Q: Menene tolerances iya sheet karfe bugawa cimma?
A: Daidaitaccen haƙuri shine ± 0.05mm (± 0.002 ″), tare da madaidaicin juriya zuwa ± 0.01mm (± 0.0004 ″) wanda za'a iya cimma shi dangane da nau'in kayan, kauri, da juzu'i. Ana tabbatar da ma'auni masu mahimmanci ta hanyar binciken CMM tare da cikakkun rahotannin FAI.
Tambaya: Menene ainihin lokacin jagora don aikin hatimin takarda?
A: Tsarin kayan aiki da ƙirƙira yana ɗaukar kwanaki 20-30. Samfuran labarin farko a cikin kwanaki 5-7 bayan amincewar kayan aiki. Lokacin jagoran samarwa shine kwanaki 15-25 dangane da ƙarar tsari. Akwai zaɓuɓɓukan kayan aikin gaggawa don ayyukan gaggawa.