iBattery isitampu sentsimbi Components
Uqhagamshelwano lwebhetri oluchanekileyo, iibhasi, abagcini beeseli, iipleyiti zesiphelo, kunye nabaqokeleli bangoku be-lithium-ion, LFP, NMC, kunye neepakethe zebhetri eziqinileyo. I-IATF 16949 umgangatho, i-RoHS / REACH iyahambelana.
Amacandelo eSitampu sebhetri esiwenza
Iipakethi zebhetri zixhomekeke kumakhulu eenxalenye zentsimbi ezichanekileyo ezifakwe isitampu soqhagamshelo lombane, imfezeko yesakhiwo, kunye nolawulo lobushushu. Senza uluhlu olupheleleyo - ukusuka kubafowunelwa beeseli ezincinci ukuya kwiindibano zebhasi zefomati enkulu.
Cell uqhagamshelwano Plates
iplate ye-Nickel ecocekileyo okanye i-nickcell cell plate. Iithebhu ze-Laser-weld, iithebhu ze-spot-weld, kunye noyilo loqhagamshelwano lwasentwasahlobo lwe-cylindrical (18650, 21700, 46800) kunye neeseli zeprismatic.
Iibhasi zebhasi kunye nabaqokeleli bangoku
copper isitampu okanye i-aluminium busbars kwimodyuli yebhetri kunye ne-pack-level interconnects. Iijometri eziqhelekileyo, i-laser-cut or stamped apertures, i-threaded stud installing, kunye ne-plating yomhlaba ekhoyo.
Terminal Plates & Pole Caps
Amacandelo e-terminal afanelekileyo kwaye angalunganga kwiiseli zeprismatic kunye nepouch. Iikomityi ezitsalwe nzulu, iitheminali ezidityanisiweyo, kunye neeflange ze-laser-weld. Ukunyamezelwa komda ukuya kwi-± 0.02 mm kwiindawo zokuhlala ezibalulekileyo.
Abanini beeSeli kunye neeBrackets
Istampu kwaye yenze izibiyeli zokugcina iiseli, iipleyiti zokuphela, kunye nezakhelo zemodyuli. Intsimbi yesakhiwo okanye i-aluminium. Iimpawu ezidibeneyo zasentwasahlobo zokugcinwa kweeseli ze-cylindrical ngaphandle kokunamathela.
Thermal Management Amacandelo
I-aluminiyam yokupholisa amaphiko, iipleyiti ze-heater-spreader, kunye neziqeshana ze-thermal interface. I-aluminium ye-Thin-gauge 1060 okanye i-3003 kunye nokunyamezela ukunyanzeliswa kwe-flatness (≤0.1 mm) yoqhagamshelwano olufanayo lwe-thermal.
IiVenti zokhuseleko & CID Discs
Scored interrupture devices kunye ne-ID yedridi yangoku iiseli zeprismatic. Uxinzelelo lwe-Burst lwenzelwe ukuya kwi-±5% yokucaciswa. Uxinzelelo lwe-100% luvavanyiwe.
EV Izicelo zeBattery Market
I-EV yehlabathi jikelele idinga isiseko sentsimbi yesikali kunye nezixhobo ezichanekileyo zokubonelela ngebhetri. Amandla ethu okuvelisa ahambelana neemfuno zeeseli ezinkulu zebhetri kunye nabavelisi bepakethe.
🚗 Izithuthi zoMbane (BEV/PHEV)
Ibhetri pack busbars, izakhelo iimodyuli, cell interconnects, HVJB components, kunye neBMS sensor mounting brackets. IATF 16949 + PPAP Level 3 amaxwebhu.
🔌 Ukugcinwa kwamandla eGridi (ESS)
Iindibano zebhasi zefomathi enkulu, izakhiwo ze-cell rack, kunye ne-hardware ye-terminal ye-utility-scale-ion kunye ne-LFP yokugcina iinkqubo. Iibhasi zebhasi eziphezulu zangoku ukuya kwi-6 mm ubukhulu.
🛴 Micro-mobility & E-bikes
18650/21700 imichilo yesibambi seseli, izibiyeli ze-BMS PCB zokunyusela, kunye nezikhuselo zokutshaja zokudibanisa ii-e-scooters, ii-e-bikes, kunye neepakethe ze-EV ezilula.
💻 I-Electronics yoMthengi
ILaptop, ithebhulethi, kunye nonxibelelwano lwebhetri yesixhobo samandla, iitheminali zasentwasahlobo, kunye nokunyuswa koluvo lwe-NTC. Ukufa kwesantya esiphezulu kwi-10M + iipcs / inyanga umthamo.
🏥 Iibhetri zonyango
I-Defibrillator, uncedo lokuva, kunye noqhagamshelwano lwebhetri olufakelweyo. Ukulandelelwa kwemathiriyeli epheleleyo, amaxwebhu ahambelana ne-ISO 13485, iinketho zokucwenga ezihambelana ne-biocompatible.
Iipropati zeMathiriyeli eziPhambili kwiiStampu zeBattery
| Material | Ukuqhuba (% IACS) | Ubutyebe obuqhelekileyo | Ukusetyenziswa kwebhetri yokuqala |
|---|---|---|---|
| Pupu | 101% | 0.1 – 4.0 mm | Iibhasi, abaqokeleli bangoku, iindlela ze-EV eziphezulu zangoku |
| iNickel N6 ecocekileyo | 22% | 0.1 – 0.5 mm | Imichilo yeeseli-ukuya-kwiseli (i-laser/i-spot-weld). |
| I-Nickel-Plated Steel | ~10% (Ni umaleko) | 0.15 - 0.4 mm | Iithebhu zebhetri zabathengi, uqhagamshelwano lweeseli ezisezantsi |
| Aluminium 1060 | 61% | 0.3 – 3.0 mm | iibhasi Positive, iipleyiti terminal, ulawulo thermal |
| Aluminium 3003 | 41% | 0.2 - 2.0 mm | Amaphiko okupholisa, izisasazelo zobushushu, iindawo ezivaliweyo ezikhaphukhaphu |
| Stainless Steel 304 | 2.5% | 0.1 – 1.0 mm | Izingxobo zeeseli, imithombo, iikliphu zesakhiwo ezifuna ukuxhathisa umhlwa |
Iimfuno zomgangatho weBattery Components
Zero
IiBurrs kumalungu ebhetri abangela iisekethe ezimfutshane zangaphakathi. Sicacisa kwaye siqinisekise ubude be-burr ≤0.01 mm kwindawo yoqhagamshelwano lweseli ngokusebenzisa i-100% yokuhlolwa kombono ngokuzenzekelayo. I-fine-blanking esetyenziswa apho i-zero-burr inyanzelekile.
Ucoceko kunye noLawulo loNgcoliseko
Amalungu ebhetri agxininiswe nge-lubricants ecocekileyo (ibakala lokutya okanye i-oyile ephumayo). Amalungu acocwa nge-ultrasonically kwaye omiswe ngomoya ngaphambi kokupakishwa ukuhlangabezana <1 mg/dm² imida yokungcoliseka komhlaba.
Dimensional Consistency
Imigca yokuhlanganisa ibhetri izenzekela kakhulu - ukuhluka kobukhulu kubangela i-jams, ukungahambi kakuhle, kunye nokungaphumeleli kwe-welding. I-Cpk ≥ 1.67 igcinwe kuyo yonke imilinganiselo ebalulekileyo-to-function nge-SPC.
Ukuthotyelwa kweNgcaciso yePlating
Apho i-tin, i-nickel, okanye i-plating yegolide ichaziweyo, siqinisekisa ubukhulu (XRF), i-adhesion, kunye ne-IEC 60068-2-58 nganye. Isatifikethi se-RoHS/REACH sinikezelwe kuwo onke amacandelo acwecwe.
Inkqubo yokwenziwa kweSitampu sebhetri
Isiqinisekiso seMaterial
isatifikethi seMill esiqinisekisiweyo se-conductivity, i-alloy, ukuthotyelwa kwe-RoHS phambi kokuba ikhoyili yamkelwe ukuveliswa.
High-Speed isitampu
Ukufa okuqhubekekayo kwi-300-600 cinezela SPM. I-lubricant ecocekileyo, umbono wokufa, ukwala i-chute ngokuzenzekelayo.
Ukucoca kweUltrasonic
Amacandelo ahlanjululwe kwibhafu ye-ultrasonic, ehlanjululwe ngamanzi e-DI, omisiwe kwi-tunnel ye-nitrogen. Ucoceko luqinisekiswe luvavanyo lwegravimetric.
100% Ukuhlolwa koMbono
Umbono ozenzekelayo kwisisombululo se-0.01 mm. Ukufunyanwa kweBurr, ubukho besici, i-weld tab yejometri yokuqinisekisa.
Pack & Ship
ESD-ekhuselekileyo okanye ukufuma-umqobo ukupakisha. Ileyibhile yokulandelelwa kweLot, i-COA, kunye nesibhengezo se-RoHS ngokuthunyelwa.
Imibuzo Ebuzwa Rhoqo
Zeziphi iifomati zeeseli zebhetri ezinokusebenza ngazo iindawo zakho ezinesitampu?
Senza iinxalenye zazo zonke iifomati eziphambili zeeseli: cylindrical (18650, 21700, 26650, 46800/4680), prismatic (LFP, NMC), kunye neeseli zesingxobo. Qhagamshelana nathi ngefomathi yeseli yakho kunye noyilo lwepakethe yengcebiso yecandelo lesiqhelo.
Ngaba unokuvelisa i-nickel strip ye-spot-welding kwiiseli ze-lithium?
Ewe. Sifaka isitampu kwaye sinqumle i-nickel ecocekileyo i-N6 kunye ne-nickel-plated steel strips ngobubanzi ukusuka kwi-3 mm ukuya kwi-60 mm, ubukhulu be-0.1-0.3 mm. I-Strip inokunikezelwa kwi-reel okanye i-cut-to-length. Ukuweldability kuvavanywa ngokweemfuno ze-IEC 62133.
Ngaba uyanikezela ngesitampu semathiriyeli yobhedu-nickel?
Ewe. I-Cu-Ni clad strip (i-nickel kwi-copper substrate) ilungele ukudityaniswa kweeseli apho ukuhanjiswa kobhedu kunye ne-nickel weldability zombini zifuneka. Sisebenza nababoneleli bemicu eqinisekisiweyo kwaye sinako isitampu kwijometri yakho ngqo.
Yintoni i-MOQ yezixhobo zokutywina ibhetri?
I-MOQ esemgangathweni yi-5,000 iipcs kwii-odolo zezixhobo ezintsha. Kwiiprogram ze-EV eziphezulu (i-1M + pcs / ngonyaka), sinikezela ngokunikezelwa kwe-press kunye nokufa ngokucwangciswa kwe-oda yengubo. Ubuninzi bePrototype ukusuka kwi-500 pcs usebenzisa izixhobo ezithambileyo.
Ngaba unokubonelela ngamaxwebhu ePPAP kwiinkqubo zebhetri yemoto?
Ewe. Sinikezela ngamaxwebhu apheleleyo eNqanaba lesi-3 lePPAP kubandakanywa iSivumelwano sokuNgeniswa kweSigaba (PSW), iziphumo ezinobukhulu (FAI), iziphumo zovavanyo lwemathiriyeli/ukusebenza, umzobo wokuhamba kwenkqubo, i-PFMEA, isicwangciso solawulo, i-MSA, kunye nezifundo zokuqala ze-SPC. Indawo eqinisekisiweyo ye-IATF 16949.
Izixhobo eziNxulumeneyo
- Energy & Power isitampu sentsimbi - Izahlulo ezigxininisiweyo zamandla, amandla, kunye nokusetyenziswa okuhlaziyiweyo.