Imarike yamandla elanga yehlabathi ikhula ngesantya esingaqhelekanga. Kwi-2024 yodwa, ngaphezu kwe-500 GW ye-PV entsha ye-solar yafakwa emhlabeni jikelele - ngaphezu kokuphindwe kabini inani le-2022 - kwaye izongezo zonyaka ziqikelelwa ukuba zidlule i-1 TW ngo-2030. Emva kwayo yonke ipaneli yelanga, i-inverter, kunye nenkqubo yokukhwela ihlala inethiwekhi yezixhobo zetsimbi ezichanekileyo ekufuneka zenze ngokungenasiphako phantsi kweemeko ze-punishing + zomnyango we-25.
Isitampu sesinyithi kwizicelo zoshishino lwelanga asiyonkqubo yorhwebo. Ifuna unyamezelo lwenqanaba le-micron, ubuchwephesha bezinto eziphathekayo obuthatha iialloyi zobhedu eziqhubela phambili ukuya kwiintsimbi ezingatyiwa ngumhlwa, kunye nokwehla komgangatho wemveliso onokusuka kuqinisekiso lweprototype ukuya kwizigidi zamacandelo ngonyaka ngaphandle kokutenxa komgangatho omnye.
At MetalStampingParts.ltd, siye savelisa iindawo ezinesitampu sentsimbi yeepaneli zelanga, iinkqubo zokugcina amandla ebhetri (BESS), kunye ne-balance-of-system (BOS) hardware ukususela ngo-2005. Eli phepha lichaza ngokuthe ngqo ukuba zeziphi iinxalenye esizivelisayo, zeziphi iinkqubo ze-isitampu ezisebenzayo, zeziphi izinto esisebenza ngazo, kwaye kutheni ukuchaneka kwesitampu setsimbi kungumqolo wokuvelisa ukuguqulwa kwamandla ahlaziyekayo.
Usetyenziso oluQhelekileyo: Apho aMalungu esinyithi agxiviziweyo avela khona kwiiNkqubo zeSolar
Ufakelo olupheleleyo lwelanga - nokuba yiphaneli yokuhlala engama-400W okanye i-500MW yobungakanani befama eluncedo-iqulethe amakhulukhulu eentsimbi ezinesitampu. Iindidi ezine zevolumu ephezulu zichazwe ngezantsi.
iiBhasi zePaneli yeSolar kunye noQhagamshelwano
Iiseli ze-photovoltaic ngaphakathi kwimodyuli nganye yelanga zidityaniswe neeribhoni zetsimbi ezibhityileyo ezibizwa ngokuba zii-busbars kunye nonxibelelwano. Ezi isitampu se solar panel iikhomponenti zenziwa ngokuqhelekileyo ukusuka kwi-oxygen-free high-conductivity (OFHC) yobhedu okanye i-alloy strip, echanekileyo-istampu esichanekileyo ukuya kububanzi obuchanekileyo (1.2mm ukuya kwi-6.0mm) kunye nemiphetho egudileyo, engena-burr. Ukugqitywa komphezulu - i-tin electroplated, isilivere, okanye i-nickel - iqinisekisa ukuxhathisa okuncinci kunye nokuthengiswa kwexesha elide.
Kwi-MetalStampingParts.ltd, sivelisa iithebhu zebhasi kunye neerebhoni zokudibanisa kwifomathi eqhubekayo ye-reel-to-reel usebenzisa i-high-speed progressive dies. Imiqulu eqhelekileyo yonyaka isuka kwizigidi ezi-5 ukuya kwizigidi ezingama-200 ngenkqubo yomthengi ngamnye.
Izibiyeli zokukhwela, ii-Rails, kunye neCluctural Clamps
iimodyuli zeSolar kufuneka zihlale zibambelele kwiinkanyamba, imithwalo yekhephu, kunye namashumi eminyaka yokuhamba ngebhayisikile eshushu. Izahlulo ezinesitampu zesinyithi kwiipaneli zelanga kolu didi lubandakanya:
- Z-brackets kunye ne-L-brackets yophahla-intaba kunye neenkqubo zokunyuka komhlaba
- I-Mid-clamps kunye ne-end-clamps ukuba iipaneli ezikhuselekileyo kwiintsimbi ze-aluminium
- Iziqendu zikaloliwe kunye nezihlanganisi ukujoyina amacandelo kaloliwe onyukayo
- Iiklip zeGrounding kunye ne-WEEB washers yokudibanisa umbane
Ezi nxalenye ngokuqhelekileyo ziveliswa ukusuka kwi-304 okanye i-316 yensimbi engenasici yokumelana nokubola, okanye ukusuka kwintsimbi eshushu ye-galvanized galvanized for cost-sensitive utility-scale projects. Ubukhulu bezinto eziphathekayo buqala kwi-1.5mm ukuya kwi-6.0mm, kunye nemisebenzi yokugqiba i-post-stamp efana ne-deburring, passivation, kunye ne-zinc-nickel plating esetyenziswe ngaphakathi.
IiTeminali zeBhokisi yeNxulumano kunye noQhagamshelwano loQhagamshelwano
Ibhokisi yokuhlangana ngasemva kuzo zonke iimodyuli zelanga zinezindlu ezidlulayo, iintambo zentambo, kunye neebhloko ze-terminal - zonke zixhomekeke kunxibelelwano lwentsimbi. Ezi isitampu se solar panel amacandelo afuna:
- Ulawulo oluqinileyo lwe-dimensional (± 0.05mm okanye ngcono) ukuqinisekisa ukukhwelana okuthembekileyo kunye neziqhagamshelo ezihambelana ne-MC4
- ialloys zethusi ezicocekileyo ezicocekileyo (Cu-ETP, CuSn6) zokuqhuba umbane ngaphezulu kwe80% IACS
- iplating ekhethiweyo - i-tin kwiindawo zoqhagamshelwano, kunye ne-nickel underplate yesithintelo sokusasaza
Sisebenzisa la macandelo kwizixhobo ezichanekileyo ezinenkqubela phambili kunye neenkqubo zokuhlola umbono we-in-die. Umgangatho we-Zero usemgangathweni ngenxa yokuba i-terminal yebhokisi yesiphambano engaphumelelanga inokuthatha umtya opheleleyo ngaphandle kweintanethi.
IiSinki zokushisa kunye neMicimbi yoLawulo lweThermal
Umbane wamandla kwii-inverters zelanga, i-DC optimizers, kunye ne-microinverters zivelisa ubushushu obukhulu. Iisinki zokushisa zensimbi ezinesitampu - ngokuqhelekileyo i-aluminium 1050, i-6061, okanye i-6063 - ibonelela ngeendleko zolawulo lwe-thermal olusebenzayo xa kuthelekiswa nezinye iindlela ezigqithisiweyo okanye ezifayo.
Ubuchule bethu bokusitampu kumacandelo ashushu abandakanya:
– Isitampu se-fin sinks kunye ne-0.3mm ukuya kwi-0.8mm ubukhulu be-fin kunye nobuninzi be-fin ukuya kuma-20 fins nge-intshi nganye
– Iipleyiti zokushisa ubushushu I-IGBT kunye ne-SiC imodyuli yokunyuka kwe-
– EMI/RFI iinkonkxa zokukhusela ukudibanisa imisebenzi ye-thermal kunye ne-electromagnetic
Ubukhulu beMaterial ngokuqhelekileyo buqala ukusuka kwi-0.3mm ukuya kwi-3.0mm, kunye ne-post-stamp anodizing okanye i-chromate yokuguqulwa yokuguqula ukwahlula kombane.
Iinkqubo zeStamping zeSolar kunye nezaMandla aVuselelwayo
Ukukhetha inkqubo yokupakisha efanelekileyo kumacandelo elanga kuxhomekeke kwinxalenye yejometri, imathiriyeli, umthamo wonyaka, kunye neemfuno zokunyamezela. Ezona nkqubo zintathu zibaluleke kakhulu kwimveliso yamandla ahlaziyekayo zichazwe ngezantsi.
I-Precision ufa oqhubekayo isitampu
Eyona nto ingcono: Iibhasi, ii-terminals, abafowunelwa bokudibanisa, iikliphu zokumisa - iindawo ezinomthamo ophezulu kunye neempawu ezinzima (iithebhu, i-embosses, i-coining, i-cutouts).
ufa oqhubekayo isitampu feeds stations strips of metal, each performing a single operation. Njengoko umcu uqhubela phambili, inxalenye ithatha imilo ngokwandayo. Ngesikhululo sokugqibela, icandelo elipheleleyo liyaphuma ngalo lonke ixesha lokushicilela.
Izibonelelo eziphambili zokwenza ilanga:
– Isantya: I-60 ukuya kwi-1,200 imivumbo ngomzuzu ngokuxhomekeke kubukhulu benxalenye kunye nokucinezela i-tonnage
– Ukungqinelana: Die ubomi bezigidi ezingama-50 ukuya kwi-200 yezigidi ezibetha ngesixhobo esifanelekileyo sentsimbi (D2, M2, carbide)
– Ubuninzi beFeature: Ukugqobhoza, ukwenza, ukwenza imali, ukucofa, kunye nokuwelda konke kunokwenzeka kwi-
– Ubuchule bokusebenza: Uyilo lwemigca ephuculweyo kunye noyilo lomthwali lunciphisa inkunkuma engaphantsi kwe-15%
Iziko lethu liqhuba iitoni ezingama-25 ukuya kuma-400 oomatshini kunye noomatshini bokushicilela be-servo, abafaka ububanzi bestrip ukuya kuma-600mm kunye nobude besondlo ukuya kuma-350mm.
Umzobo onzulu
Eyona nto ingcono: Izindlu zebhokisi yeJunction, ii-inverter ezivaliweyo, iitoti zebhetri ezisilinda ze-BES, iikomityi zebhasi.
Umzobo onzulu uguqula isinyithi esicaba sibe yindawo enomngxuma, eyikomityi, okanye i-cylindrical imitha enobunzulu obungaphezulu kwe-1. Usetyenziso lwelanga luhlala lufuna ialuminiyam ezotyiweyo okanye izindlu zentsimbi engatyiwayo ezinobunzima obukhaphukhaphu, obungaginyekiyo, kunye ne-IP67 okanye i-IP68 ereyithiweyo.
Ubuchule bethu bozoba obunzulu bubandakanya:
- Zoba umlinganiselo ukuya kwi-2.5: 1 kumsebenzi omnye
-Izixhobo zokuzoba eziqhubela phambili ezinamanqanaba amaninzi kwiijiyometri ezintsonkothileyo
– Ulawulo lobungqingqwa eludongeni ngaphakathi ± 0.02mm
– Inline annealing stations for work-hardened materials like 304 stainless
Ukwenziwa kwe-BESS enkulu, sivelisa iitoti ze-aluminium ze-prismatic cell kunye neemeko zeseli ze-cylindrical kwi-21650, kunye nefomathi ye-21650, kunye ne-21650.
ufa wokudlulisa isitampu
Eyona nto ingcono: Izibiyeli ezinkulu zokuxhoma, izinto zikaloliwe, iinxalenye ze-inverter chassis - iindawo ezinomthamo ophakathi ukuya-phezulu zikhulu kakhulu ukuba zisetyenziswe ngokuqhubekayo.
ufa wokudlulisa isitampu usebenzisa iminwe oomatshini okanye servo-qhutywa imivalo yokudlulisa ukuhambisa iinxalenye phakathi kwezikhululo die ezizimeleyo. Isikhululo ngasinye sisixhobo esizimeleyo, esivumela utshintsho olukhawulezayo lokufa kunye neendleko eziphantsi zezixhobo zeendawo ezingathethelela ukufa okupheleleyo okuqhubekayo.
Le nkqubo igqwesa kwi-hardware yokunyuswa kwelanga apho:
- Inxalenye yobukhulu idlula i-300mm ubude okanye ububanzi
- Ubukhulu bezinto eziphathekayo bungaphezulu kwe-3.0mm
- Imiqulu yonyaka yi-100,000 ukuya kwi-5 yezigidi zamaqhekeza
- Imisebenzi emininzi yesibini (ukucofa, ukufakwa kwehardware) iyafuneka
Ukukhethwa kwezinto eziphathekayo kwiiNgxelo zeSitampu zeSolar
Ukhetho lwezinto eziphathekayo luchaphazela ngokuthe ngqo ukuqhuba, ukuxhathisa ukubola, ubunzima, kunye neendleko ezifakiwe. Itheyibhile engezantsi ishwankathela ii-alloys ezichazwe ngokuqhelekileyo kwi-solar kunye ne-BESS izicelo.
| Material | Ii-alloys eziqhelekileyo | Key | Izicelo eziqhelekileyo zeSolar |
|---|---|---|---|
| I-Copper & Copper Alloys | Cu-ETP (C11000), Cu-OF (C10200), CuSn6 (C51900), CuZn30 (C26000) | I-Conductivity 26-101% IACS, i-solderability egqwesileyo | Iibhasi, iiribhoni zoqhagamshelwano, iitheminali zeebhokisi ezidityanisiweyo, iindawo zokubeka phantsi komhlaba |
| Aluminium Alloys | 1050, 3003, 5052, 6061, 6063 | Density³ 100789 Ubuninzi ³ 10789 grmal0, 1. W/m·K, inodizable | Iintsini zokushisa, iileyili ezikhwelayo, ii-inverter ezivaliweyo, izibiyeli zokukhanya |
| Stainless Steel | I-304 (1.4301), 316L (1.4404), 301 (1.4310) | Amandla okuvelisa i-205-310 MPa, iklasi yokuxhathisa i-C3-C5 | Izibiyeli zokukhwela, iziqhoboshi, iikliphu zokumisa, izixhobo zaselwandle/ zaselunxwemeni |
| Intsimbi eRod-Rolled | DC01, DC04, S23, S23 | Ixabiso elisebenzayo, elibonakalayo, i-post-plating efunekayo | Izibiyeli zomgangatho osetyenziswayo, amacandelo e-tracker, i-BESS racking |
| Izinto ezinxibe kunye nePlated | Cu-Sn enxibe, Ni-plated Cu, Ag-plated Cu, SnPb-plated ubhedu | Iipropathi zomphezulu ezilungiselelweyo ngaphandle kwexabiso lengxubevange yesixa | Abafowunelwa bokudibanisa, izikhonkwane ezilayishwe entwasahlobo, i-busbar tabs |
ii-alloys zeCopper kwi-Solar Electrical Connections
Ubhedu kunye neealloys zalo zithwala umsinga kulo lonke uqhagamshelo lombane welanga. I-Cu-ETP (i-Electrolytic Tough Pitch, i-C11000) i-workhorse - 100% IACS ubuncinane bokuqhuba, ukubunjwa okugqwesileyo, kunye neendleko malunga ne-$ 9-11 / kg kwi-strip volumes. Kwizicelo ezifuna amandla aphezulu omatshini kumaqondo okushisa aphakamileyo (iibhokisi ze-junction zingafikelela kwi-85 ° C ngelanga elipheleleyo), sicacisa i-CuSn6 (C51900) i-phosphor bronze, egcina i-85% yamandla okushisa kwegumbi kwi-100 ° C.
intsimbi enqabileyo ekhethiweyo yokucwenga - okuqhelekileyo ifleshi yesilivere (0.5-2.0µm) ngaphezulu kwe-nickel underplate (2-5µm) - isetyenziswa kumphezulu woqhagamshelwano apho olona xhathiso lunokwenzeka luphantsi lufuneka khona.
I-Aluminium yokuKhanya kunye noLawulo lwe-Thermal
I-Aluminiyam 6061-T6 inika amandla esivuno se-240 MPa malunga nesinye kwisithathu sobunzima bentsimbi, iyenza ibe yeyona nto iphambili kwimizila yelanga kunye neesinki zobushushu. Sifumana i-strip ukusuka kwii-mills eziqinisekisiweyo kwi-0.5mm ukuya kwi-6.0mm ubukhulu, kunye neempawu zomsindo H14, H24, kunye ne-T6 ngokuxhomekeke kubunzima bokwenza.
Unyango lomphezulu wesitampu emva kokubandakanya:
– Sula i-anodizing (10-25µm) yokukhusela i-corrosion jikelele yangaphandle
– I-anodizing emnyama ukuphuculwa kokukhutshwa kwamanzi kwizicelo zokucwila kobushushu (ukukhutshwa ≥ 0.85)
– iChromate conversion coating (MIL-DTL-5541 Uhlobo lwe-II, udidi lwesi-3) ukwenzela ukuqhutyelwa kombane kunye nokumelana nokuhlwa
intsimbi engatyiwayo yokuqina kwexesha elide ngaphandle
imfuno yeSayithi ye-3 yetyuwa ngaphakathi kwe-6789 imfuno yetyuwa ngaphakathi kwe-6789 ityuwa. i-stainless for mounting hardware - umxholo we-molybdenum (2-3%) unikezela ukuchasana kwe-pitting kwiindawo ze-chloride ezingenakufana ne-304. Kufakelo olungaphakathi elizweni, i-304 engenastainless idla ngokwanele kwaye ixabisa malunga ne-30% ngaphantsi.
Sikwaqhuba amabakala okuqina kwemvula (17-4PH, 17-7PH) kwiziqhoboshi zokuqina okuphezulu kunye neziqeshana zasentwasahlobo ekufuneka zigcine amandla okubamba emva kwezigidi zemijikelo ye-thermal.
Umphezulu wokugqiba amandla
Konke ukugqiba kulawulwa ngaphakathi okanye ngenethiwekhi yethu yomlingani ophicothiweyo:
- Electroplating: Tin (matte kunye eqaqambileyo), isilivere, nickel (Watts kunye sulfamate), zinc-nickel (12-15% Ni), nickel electroless (4-8% P)
- Anodizing: Uhlobo II sulfuric (ecacileyo, emnyama, enemibala), Uhlobo lwe-III hardcoat
- Passivation: ASTM kunye ne-citric acid iindlela ze-A967
- Unyango lobushushu: I-Anealing, isiqabu soxinzelelo, unyango lwesisombululo + ukuguga
- Powder coating: Polyester kunye ne-epoxy-polyester kwizibiyeli zesakhiwo (60-120µm DFT)
Ubunakho bokuVelisa kunye noQinisekiso loMgangatho
Izixhobo zeMveliso
Izindlu zethu zaseChina:
| Uhlobo lweZixhobo | Ubuninzi | Iinkcukacha eziphambili |
|---|---|---|
| Mechanical isitampu presses | 32 units | I-25T ukuya kwi-400T, amazinga e-stroke ukuya kwi-200 SPM |
| Servo-driven presses | 8 units | 32 iiyunithi |
| I-high-speed progressive presses | Iiyunithi ezili-12 | 60T ukuya 160T, 3000-SPM1, 3000-SPM1, |
| 80T ukuya kwi-300T, iiprofayili zestroke ezicwangcisiweyo | 6 units | 100T ukuya kwi-500T, amandla e-cushion ukuya kwi-100T |
| CNC amaziko omatshini | Hydraulic ukuzoba nzulu press | to 5-fa yokuvelisa |
| Wire EDM | 8 units | 0.02mm ukuchaneka kokubeka amacandelo kufa |
Dimensional Tolerances
| iCandelo loMdaniso | Ukunyamezelana okusemgangathweni | Unyamezelo oluchanekileyo |
|---|---|---|
| ≤ 25mm | ±0.05mm | ±0.02mm |
| 25-100mm | ±0.08mm | ± 0.03mm |
| 100-300mm | ±0.12mm | ±0.05mm |
| > 300mm | ±0.20mm | ±0.10mm |
| Ubukhulu beMaterial ≤ 1.0mm | ±0.015mm | — |
| Ukucaba (nge-100mm) | 0.10mm | 0.05mm |
IiNkqubo zoMgangatho kunye neziQinisekiso
- ISO 9001:2015 - Inkqubo yokulawula umgangatho, eqinisekisiwe ukususela ngo-2008
- IATF 16949: 2016 - Ulawulo lomgangatho weemoto (inkqubo esebenzayo esetyenziswa kwiinkqubo zelanga)
- ISO 14001:2015 - Inkqubo yolawulo lokusingqongileyo
- isiqinisekiso se-UL - Kumacandelo okuqhagamshelana kombane (kwiinkqubo ezithile)
- RoHS 3 kunye REACH -Ukuthotyelwa kwemathiriyeli ngokupheleleyo ngokungagqibekanga
Ukuhlolwa kunye noVavanyo
Yonke inkqubo yecandelo lelanga ibandakanya:
- Ukuhlolwa kwenqaku lokuqala (FAI): AS9102-ingxelo ehambelanayo yomgangatho ngaphambi kokukhutshwa kwemveliso
- I-SPC ekwinkqubo: Cpk ≥ 1.33 yobungakanani bomsebenzi obalulekileyo (CTF), ibekwe iliso kunye neenkqubo ze-IM ezingundoqo kunye neenkqubo zokulinganisa okungundoqo LM
- Umbono Iinkqubo zekhamera ze-In-die kunye ne-post-press zifumanisa iziphene zomhlaba, iimpawu ezilahlekileyo, kunye ne-burrs kwisantya sokuvelisa
- Isiqinisekiso sezinto eziphathekayo: Iingxelo zovavanyo lweMill yayo yonke ikhoyili, kunye nokuqinisekiswa kwe-XRF yangaphakathi kwirisithi
- Uvavanyo lwesitshizi setyuwa: Nge-ASTM B117, iiyure ezingama-96-1,000 ngokucaciswa kwabathengi
- uhlalutyo lwecandelo: Yamacandelo acwecwengiweyo, ingqinisiso yomaleko obunzima kunye nokuncamathela
- Uvavanyo lombane: Ukuxhatshazwa kwabathengi, i-4-diwire cyclic yokuxhathisa, kunye neendlela zangoku ze-diwire cycline.
Izixhobo kunye neFa ikhono lokufa
yendlu yonke kunye nesixhobo sokwakha indlu iqela. Oku kuthetha ukuba:
- Ukuguqulwa koyilo lokufa ngexesha le-PPAP okanye i-NPI kwenzeka ngeentsuku, kungekhona iiveki
- Amacandelo okufa asetyenzisiweyo ayenziwa ukuze aprinte kwaye agcinwe kuluhlu lwe-
- Ulawulo olupheleleyo lwe-diecycle lifecycle ukusuka kuyilo ukuya kumhlala phantsi phantsi kwenkqubo enye yomgangatho
Kutheni uMlingane kunye ne-MetalStampingParts.ltd kwiSolar Component Ukwenza
Ikhonkco lokubonelela ngelanga lidibanisa. Iimodyuli kunye nabavelisi be-inverter banciphisa isiseko sabo sababoneleli, bafuna abathengisi abambalwa abanobuchule obubanzi. Sijongana nolo xinzelelo lodibaniso nge:
umda womthengisi omnye. Iqabane elinye leebhasi, izibiyeli, i-heat sinks, kunye ne-terminals - ukunciphisa ulawulo lwababoneleli phezulu, ukudibanisa ukuthunyelwa, kunye nobunzima benkqubo yomgangatho.
amava ahlaziyekayo amandla. Ukusukela ngo-2005, sithumele ngaphezulu kwe-800 yezigidi zezixhobo zesitampu zelanga kubenzi beemodyuli zeTier 1, ii-OEMs ze-inverter, kunye nabahlanganisi be-BESS kulo lonke elaseMntla Melika, iYurophu, neAsia. I-
Scalability ngaphandle kokufaneleka kwezixhobo. Izixhobo zethu eziqhubela phambili nezigqithiselayo ziyilelwe ukuvelisa izigidi ezingama-50 ukuya kuma-200 ezigidi ngaphambi kohlaziyo olukhulu. Xa iodolo yakho ikhula ukusuka kwi-1 yezigidi ukuya kwi-20 yezigidi zeengxenye ngonyaka, songeza umthamo wokushicilela - isixhobo sihlala sinjalo, kwaye iPPAP ihlala isebenza.
Umrhumo-olungiselelwe amalungiselelo. Indawo yethu kunye neziseko zokuhambisa zixhasa ukulayishwa kwesikhongozeli ngokuthe ngqo (i-FCL kunye ne-LCL) kunye namaxesha aqhelekileyo okukhokelela kwiiveki ze-4-6 ukuya kumachweba amakhulu ase-US naseYurophu. Silawula ii-Incoterms FOB, CIF, kunye neDDP ngokweemfuno zakho.
Inkxaso yobunjineli ukusuka kwingcamango ukuya kwimveliso. Iinjineli zethu zesicelo ziphonononga uyilo lwakho lwenxalenye yokwenziwa kwezinto (DFM) kwaye zicebise ukutshintshwa kwezinto, ukuphumla kokunyamezela, okanye ukudityaniswa kweempawu ezinokunciphisa ixabiso leqhekeza ngalinye nge-10-30% ngaphandle kokubeka esichengeni umsebenzi.
Imibuzo Ebuzwa Rhoqo
Ziziphi iindawo ezinesitampu zentsimbi ezisetyenziswa ngokuqhelekileyo kwiindibano zepaneli zelanga?
Awona malungu aphakamileyo anesitampu kwisixhobo sokwenziwa kwephaneli yelanga ziibhasbar kunye neeribhoni zonxibelelwano (ubhedu, i-tin- okanye isilivere-icwecwe), iitheminali zebhokisi ezidityanisiweyo kunye noqhagamshelwano lwasentlakohlaza, izibiyeli zokunyuswa kwealuminiyam kunye neziqhoboshi, kunye neekliphu zokubeka phantsi okanye iiwasha zombane ze-WEBHU zokuhlamba. Imodyuli eqhelekileyo ye-60-cell yokuhlala iqulethe malunga ne-30-50 yentsimbi yesitampu, ingabalwa i-hardware yokunyuka.
Luluphi unyamezelo olunokuthi lufezekiseke ngokuchaneka kwesitampu sentsimbi kumacandelo elanga?
Unyamezelo lwemveliso olusemgangathweni lwezitampu zodidi lwelanga yi-±0.05mm kwimilinganiselo engaphantsi kwe-25mm kunye ne-±0.08mm ye-25-100mm. Kwiimpawu zoqhagamshelwano zombane - apho amandla okufaka okuhambelanayo kunye nokuchasana koqhagamshelwano kubaluleke kakhulu - sibamba i-± 0.02mm usebenzisa i-servo-driven presses kunye ne-closed-loop control position. Ukunyamezela ukutyeba kwezinto eziphathekayo kunokubanjwa ukuya ku-±0.015mm ngokuqengqeleka ngokuchanekileyo kunye nokujongwa kobukhulu bomgca.
Yiyiphi eyona nto ingcono kwizibiyeli zokukhwela kwelanga: insimbi engenasici okanye i-aluminium?
I-Aluminium (6061-T6 okanye 6063-T5) ikhethwa kuphahla lwendlu kunye neenkqubo zikaloliwe ezihamba phantsi komhlaba kuba i-66% ikhaphukhaphu, imelana ne-corrosion ngokwemvelo, kwaye isezantsi kwiindleko ezifakiweyo zizonke. Insimbi engagqwali (304 okanye 316L) icaciswe kwiziqhoboshi, iikliphu zokumisa phantsi, kunye nehardware kwiindawo eziselunxwemeni okanye ezidlekayo apho amandla asezantsi egalvanic e-aluminiyam anokubangela ukubola kwesinyithi okungafaniyo xa kudityaniswa nezakhiwo zophahla lwentsimbi. Kumsebenzi wokulinganisa i-single-axis trackers, i-hot-dip galvanized brackets zihlala zilolona khetho loqoqosho kwisikali.
Uqinisekisa njani umgangatho ongaguqukiyo kwizigidi zamalungu elanga anesitampu?
Ukuhambelana komgangatho kuvela kumacandelo amathathu: ukuchaneka kwezixhobo (ufakelo lwe-carbide die kwizikhululo ezinxitywayo eziphezulu, ezigudisiweyo ukuya kwi-Ra ≤ 0.1µm), ukubekwa esweni kwenkqubo (Iinkqubo zombono weKeyence kwisantya soshicilelo kunye nohlobo oluzenzekelayo/ukwaliwa kwenxalenye embi), kunye nolawulo lwenkqubo yokulandelela i-CTF yokwenyani iideshibhodi). Kwi-busbar kunye neenkqubo ze-terminal, songeza i-100% yovavanyo lombane oluzenzekelayo - ukuxhathisa uqhagamshelwano kulinganiswa kwinxalenye nganye, kungekhona isampuli.
Ngaba uyakwazi ukuyibamba iplating kunye nokugqitywa komphezulu ofunekayo kumalungu ombane welanga?
Ewe. Sisebenzisa imigca ye-electroplating yangaphakathi yetoti (i-matte kunye neqaqambileyo), isilivere, i-nickel, i-zinc-nickel, kunye ne-nickel engena-electro. Ukukhethwa kwentsimbi yentsimbi exabisekileyo - eqhelekileyo kubafowunelwa bokudibanisa kunye neethebhu zebhasi ukunciphisa ukusetyenziswa kwesilivere - sisebenzisa i-brush plating kunye neeseli zokucwiliswa ezinzulu ezilawulwayo ezibeka kuphela indawo esebenzayo, ukunciphisa ukusetyenziswa kwentsimbi exabisekileyo ngama-40-60% xa kuthelekiswa ne-plating iyonke. Zonke iiplating ziqinisekiswa ngumlinganiselo weXRF ubukhulu kunye nemicroscopy yecandelo elinqamlezayo ngeASTM B487.
Leliphi ixesha eliqhelekileyo lokukhokelela kwiprojekthi entsha yesitampu selanga?
Ukususela ekufumaneni i-CAD yokugqibela ukuya kwinqaku lokuqala lokuthunyelwa, ixesha eliqhelekileyo lokukhokela ziiveki ezi-6-8 kwiiprojekthi eziqhubekayo zokufa (iibhasi, ii-terminals) kunye ne-8-12 iiveki zokutsala okunzulu okanye iiprojekthi zokudlulisa ukufa (izindlu, izibiyeli ezinkulu). Oku kubandakanya uphononongo lweDFM, uyilo lokufa, ukuthengwa kwensimbi yesixhobo, i-CNC machining kunye ne-EDM, i-tryout yokufa, ukuhlolwa kwenqaku lokuqala, kunye nokufunda ubuchule benkqubo. Iinkqubo zokungxama zigqitywe kwiiveki ezi-4 xa umthamo wegumbi lezixhobo uvumela.
Ngaba ubonelela ngeziqinisekiso zezinto eziphathekayo kunye nokulandeleka?
Yonke ikhoyili yentsimbi esiyifumanayo ibandakanya ingxelo yovavanyo lokusila (MTR) enokubunjwa kweekhemikhali, iimpawu zoomatshini, kunye nobungakanani beenkozo. Siqinisekisa ibakala lemathiriyeli kunye ne-XRF yangaphakathi kwirisithi kwaye sigcina umkhondo ogcweleyo ovela kwikhoyili engenayo ngokuthunyelwa kwenxalenye egqityiweyo. Kwiinkqubo ze-IATF 16949, sibonelela ngamaxwebhu eNqanaba lesi-3 lePPAP kubandakanywa umzobo wokuhamba kwenkqubo, i-PFMEA, isicwangciso solawulo, uhlalutyo lwenkqubo yokulinganisa (MSA), kunye neziphumo ezilinganayo kuzo zonke ii-300-piece capability runs.
Yeyiphi imiyinge ephantsi yeodolo owamkelayo kwiinkqubo zesitampu sesola?
Kwiinkqubo ezintsha, samkela iprototype ibaleka isezantsi njenge 1,000 iziqwenga ukuxhasa ukuqinisekiswa koyilo kunye novavanyo lwesiqinisekiso. Ubuncinci bemveliso buyohluka ngokwenxalenye yokuntsokotha: malunga nama-50,000 amaqhekeza kwizibiyeli ezilula, i-100,000 yezahlulo zombane ezifayo eziqhubekayo, kunye ne-10,000 kwizindlu ezitsalwa nzulu. Imodeli yethu yentengiso yakhelwe umthamo wemveliso ukusuka kwi-500,000 ukuya kwi-50+ yezigidi zeengcezu ngonyaka - asiyiyo ivenkile yomboniso kuphela.
Amanyathelo Alandelayo: Qala iProjekthi yakho yeSolar Component
Ingaba uphuhlisa imodyuli ye-bifacial yesizukulwana esilandelayo, ukulinganisa umgca wemveliso ye-BESS, okanye ufanelekile umthombo wesibini we-hardware ekhoyo yelanga, sikulungele ukuxhasa iprojekthi yakho.
Yintoni omawuyilindele xa uqhagamshelana nathi:
- Imvumo yosuku olunye lweshishini — Iqela lethu lobunjineli liphonononga imizobo yakho (STEP, IGES, DWG, okanye PDF) ngaphakathi kweeyure ezingama-24.
- Ingxelo yengxelo yeDFM — Sichonga imiba enokubakho yonyamezelo, ezinye izinto eziphathekayo, kunye namathuba okunciphisa iindleko ngaphandle kwentlawulo.
- Isixhobo kunye nexabiso lesicatshulwa-ixabiso - Ukwahlulwa okucacileyo okugubungela iindleko zokufa, iindleko zemathiriyeli, ukusetyenzwa, ukugqiba, kunye nolungiselelo.
- Inkqubo yokuvunywa kwesampulu - Amanqaku okuqala athunyelwe ngeengxelo ezipheleleyo ezinobungakanani, iziqinisekiso zezinto eziphathekayo, kunye nedatha yokugqiba.
- Irempu yokuvelisa - Ukunikezelwa kwamandla okulawulwayo kunye neengxelo zeveki kunye neengxelo zesimo sokuthunyelwa.
Amanqaku edatha yeshishini: Imakethi yehlabathi yeenkqubo zokunyuswa kwelanga iyodwa idlule kwi-16 yeebhiliyoni zeedola ngo-2024 (S&P Global). Umthamo wokuvelisa iiseli zelanga ufikelele kwi-1,100 GW kwihlabathi jikelele ngo-2024 (IEA PVPS). Yonke i-gigawatt yomthamo wemodyuli ifuna malunga ne-3-5 yezigidi zoqhagamshelwano zombane kunye ne-2-4 yezigidi ze-stamped components - i-shishini longeza i-equivalent ye-isitampu sentsimbi chain entsha minyaka le.
Ngenisa imizobo yakho kunye neenkcukacha namhlanje kuphononongo lobugcisa kunye nekowuteshini. Iqela lethu liyafumaneka kwinkomfa yevidiyo ye-DFM kunye neqela lakho lobunjineli ukukhawulezisa ixesha le-NPI.
→ cela ikowuti for Solar isitampu sentsimbi
→ Khuphela iPhepha lethu leSahlulo seSolar (PDF)
Igqityelwe uhlaziyo: Meyi 2026. Kwiqela lethu elikhokelayo ngokuthe ngqo, nceda uqhagamshelane neqela lethu elikhokelayo ngokuthe ngqo. Zonke iinkcukacha zobugcisa zixhomekeke ekuqinisekisweni ngokusekelwe kwiimfuno zakho zecandelo elithile.