Ruo 1,500 SPM maka njikọ njikọ, ọnụ ọnụ, okpokolo agba na obere akụkụ. Servo pịa nkenke • Nhụta in-anwụ • ±0.01 mm nnabata.
Kedu ihe bụ stampụ igwe dị elu?
High Speed ịkụ akara ígwè (HSMS) na-eji servo-driven ma ọ bụ igwe presses na-agba ọsọ na 400–1,500 strok kwa nkeji iji wepụta obere ihe nlere anya dị mkpa. akụkụ na oke oke olu. Ọ bụ usoro kachasị maka njikọ eletriki, kọntaktị mmiri, okpokolo agba ndu, ọdụ batrị, obere braket, na obere ihe mkpuchi EMI ebe ọnụ ahịa otu ga-adị n'okpuru $0.05 yana ọnụọgụ kwa afọ sitere na nde na ijeri ijeri.
N'adịghị ka stampụ a na-ahụkarị, igwe na-agba ọsọ dị elu na-achọ ngwa ngwa ngwa ngwa, akpaka nlekota na-anwụ anwụ, na eriri igwe na-eri nri eriri ihe iji kwado mmepụta na-aga n'ihu na-enweghị enyemaka onye ọrụ. Nsonaazụ bụ n'ụzọ dị egwu ọnụ ala okirikiri na-agbanwe agbanwe nkwughachi akụkụ n'ofe ọtụtụ nde akụkụ ọsọ.
Uru ndị dị mkpa nke stampụ ọsọ ọsọ dị elu
Maka ngwa eletrọnịkị na igwe eletrik dị elu, ọ nweghị usoro ọzọ dabara na nchikota nke ọsọ, nkenke, na ọnụ ahịa arụmọrụ nke stampụ ọsọ dị elu na-enye.
⚡ Ọnụ ego dị obere
Na-agba ọsọ na 800–1,500 SPM, otu akwụkwọ akụkọ nwere ike iwepụta ihe karịrị otu nde akụkụ kwa mgbanwe. Ọnụ ego ngwa ọrụ amortized na-ada nke ọma na mpịakọta karịa nde 5 kwa afọ, ime HSMS ka ọ bụrụ usoro ọnụ ọnụ ọnụ ala kacha ala maka njikọ na ọnụ.
🎯 ±0.01 mm Mmegharị
Servo press draịva jikọtara ya na ihe eji eduzi hydrostatically na in-die ihe mmetụta ọhụụ/laser na-ejide akụkụ dị egwu n'ime ± 0.01-0.02 mm gafee usoro mmepụta zuru oke, na-ewepụ mkpagharị a na-ahụ na ngwá ọrụ dị elu na-emekarị.
📈 Real-Time In-Die Sensing
Ihe nleba anya tonna, anya foto-achọpụta ihe, na nyocha mbinye aka ike na-achọpụta. misfeeds, gbajiri ọkpọ, na anwụ na-eyi ozugbo. Pịa na-akwụsị na-akpaghị aka n'ime otu ọrịa strok, na-egbochi mmebi cascade na ibelata nsị.
⚙ Servo Press Flexibility
Ihe mmemme servo draịva na-enye ohere profaịlụ ngagharị omenala — biri na ala nwụrụ anwụ etiti maka ụdị mgbagwoju anya, ọsọ nso nso a na-agbanwe agbanwe maka ihe ndị na-emebi emebi, na ozugbo ntughari maka obere akpa-adọkpụ-ha niile na-agbanweghị nhazi igwe.
📦 Tape-and-Reel & Reel-to- Reel
Akụkụ na-apụ apụ na mpempe akwụkwọ ma na-enye nri ozugbo n'ime igwe teepu. Nkwakọ teepu-na-reel bụ SMT dakọtara ma kpochapụ njikwa ntuziaka n'etiti ịkụ akara na PCB mgbakọ, ibelata mkpokọta ọnụ ala.
📋 Integrated Secondary Operations
Ịkụ aka n'ime-pịa, ịtinye ihe, ịkwanye plasta (ọlaedo, ọlaọcha, tin), ịkwanye, na 100% nyocha ọhụụ nwere ike itinye aka na ọganihu anwụ, na-ewepụ usoro nke abụọ na-apụ apụ ma na-ebelata ọnụ ahịa otu-ibe.
Ikike nka
| Parameter | nkọwapụta |
|---|---|
| Ọsọ ọsọ pịa | 400 - 1,500 SPM |
| Ọkpụrụkpụ ihe | 0.05 - 3.0 mm |
| Obosara Mwepu | Ruo 300 mm |
| Akụkụ akụkụ | 0.5 × 0.5 mm - 80 × 60 mm |
| Nnwerekwa akụkụ | ±0.01 mm (atụmatụ dị mkpa) |
| Ikike olu kwa afọ | Ruo 500 nde iberibe kwa ahịrị. |
| Materials | Ọla kọpa, ọla, ọla kọpa phosphor, igwe anaghị agba nchara, igwe anaghị agba nchara, eriri aluminom |
| Ebe a na-arụ ọrụ | 4 - 32 ọdụ na-aga n'ihu |
| Ebube Coil | ruo 3,000 kg kwa eriri igwe |
| Nhọrọ imecha elu | Nhọrọ ọla edo, tin, ọlaọcha na-egbuke egbuke, nicki. |
| Nkwakọ ngwaahịa mmepụta | teepu & reel, igbe buru ibu, traktị ụgbọ ala |
| Ogo Ọkọlọtọ | IATF 16949, ISO 9001, AEC-Q200 zoro aka, 100% nyocha ọhụụ. |
Olee otú High Speed Progressive ịkụ akara si arụ ọrụ
Igwe mkpuchi ihe na-atụgharị n'ime igwe mpịakọta servo, nke na-egosi ibe ya na ya. nkenke nke sub-micron site na ọdụ anwụ ọ bụla na strok ọ bụla.
Ibu eriri eriri igwe & nri
3,000 kgcoil eburu n'elu; servo feeder index strip ±0.005 mm kwa strok ruo 1,500 SPM.
Pilot Pierce
Ebe mbụ na-akụ oghere pilot maka ndebanye aha kpọmkwem n'ọdụ ụgbọ mmiri ọ bụla na-esote.
idebe na ịma mma
E wepụrụ ihe dị n'akụkụ; nkọwapụta akụkụ nke ejiri ọkpọ carbide dị nkọ na mkpochapụ nso nwụrụ.
Ịkpụ / na-ehulata
Jiometry kọntaktị, radii ogwe aka mmiri, na mkpachị ụlọ hibere n'ọdụ ụgbọ mmiri 2–8 nwere profaịlụ ụlọ servo.
In-Die Operations
ịkụ aka, staking, embossing, ma ọ bụ plating nhọrọ agbakwunyere n'ime ọganihu anwụ.
Nkewa na nyocha
Akụkụ ndị kewapụrụ na warara ụgbọelu; Igwefoto ọhụụ 100% na-enyocha profaịlụ, nha oghere, na ụta/ntụgharị.
teepu-and-Reel / Pack
Akụkụ ndị anabatara na-asọba ozugbo na igwe teepu; akụkụ ndị jụrụ ajụ na-atụgharị na-akpaghị aka gaa na ntụtụ.
Ọsọ dị elu vs. Conventional vs. Nyefee anwụ ịkụ akara
Ịhọrọ usoro stampụ ziri ezi dabere na nha akụkụ, mgbagwoju anya, ihe na olu. ịkụ akara na-aga n'ihu dị elu na-emeri nke ọma maka obere akụkụ ziri ezi dị oke elu.
| Isi ihe | Ọsọ Ọsọ Na-aga n'ihu | Conventional Progressive | Nyefee anwụ |
|---|---|---|---|
| Pịa Ọsọ | 400–1,500 SPM | 60–300 SPM | 15–80 SPM |
| Akụkụ akụkụ | Micro – obere (<80 mm) | Obere – ọkara | Ọkara – nnukwu (>200 mm) |
| Ọkpụrụkpụ ihe | 0.05 – 3 mm | 0.3 – 6 mm | 0.5 – 8 mm |
| ndidi | ±0.01 mm | ±0.05 mm | ±0.1 mm |
| Kasị mma maka | Njikọ, ọnụ ọnụ, okpokolo agba, ọta | Mpempe akwụkwọ, obere vidiyo, mgbagwoju anya na-agafeghị oke | Ụgbọ ala arụrụ arụ, ebe a na-adọkpụ miri emi. |
| MOQ nkịtị | 50,000+ | 5,000+ | 1,000+ |
| Unit Cost (oke olu) | kacha ala | Obere-ọkara | Ọkara |
| ọnụ ahịa akụrụngwa. | Elu | Ọkara | Ọkara–elu |
Ngwa & Ụlọ ọrụ
ịkụ akara metal dị elu dị mkpa ebe ọ bụla conductivity eletrik. ike mmiri, ma ọ bụ ọrụ nchekwa ga-ebunye na ọnụ ahịa ndị ahịa-eletrọnịkị.
Njikọ eletrik
PCB pin nkụnye eji isi mee, IDC kọntaktị, JST-style terminal, USB-C shells, na FPC njikọ steepụ na phosphor bronze ma ọ bụ beryllium ọla kọpa.
Batrị & EV Terminals
lithium-ion cell tabs, busbar strips, prismatic cell end-caps, na elu-ugbu a EV njikọ ọnụ na ọla kọpa dị ọcha ma ọ bụ ọla kọpa alloy.
Mpempe akwụkwọ ndu & ngwugwu IC
ọla kọpa alloy lead frames maka ngwugwu DIP, QFP na TO-usoro IC; ọla ọcha/ọla edo edo edo edo edo maka eriri eriri waya.
EMI Shielding Clips
igwe anaghị agba nchara ma ọ bụ tin-plated steel spring clip, nwere ike ọta na kọntaktị gasket RF maka ekwentị mkpanaaka, laptọọpụ na ngwaọrụ IoT.
ụgbọala Electronics
ADAS sensọ njikọ, fuse clips, relay springs, na ADAS PCB braket nke kpụrụ n'ụkpụrụ ịdịmma IATF 16949.
Ngwa ahụike
Isi iyi ngwá ọrụ ịwa ahụ, ECG electrode clips, kọntaktsị mita glukos, na ntụtụ njikọ ụzọ ngwaọrụ arụnyere.
Nkwenye Ngwa & Ogo
Ọrụ ịkụ akara dị elu na-amalite n'ime ụlọ akụrụngwa. Ndị na-emepụta ngwá ọrụ anyị na-eji CAD/CAM ịme anwansị iji chepụta anwụ na-aga n'ihu na nhazi warara ziri ezi, Nwepu nke kachasi ntụmadị ka ịnwụ (ọ na-abụkarị 3-5% nke ọkpụrụkpụ ihe), na carbide ma ọ bụ TiN mkpuchi ihe ntinye ntụmadị akwadoro maka 100+ nde ọrịa strok.
🏛 CAD/CAM okirikiri okirikiri nhọrọ ukwuu
AutoCAD na SolidWorks simulations na-enyocha ojiji ihe (> 75%), pilot pilot, na obosara nke ebu-nri tupu ebibie ígwè. Ntụle azụ azụ nke nwere ngwụcha na-ebu amụma akụkụ etolite ruo ± 0.5°.
🔬 Carbide Tooling
Tungsten carbide punch ntinye na anwụ bushes na-eguzogide 400-1,500 SPM mmetụta ibu maka 50-150 nde ọrịa strok n'etiti nkọ. Ihe mkpuchi TiN/TiAlN na-agbatị ndụ ngwaọrụ na igwe anaghị agba nchara na alloys ọla kọpa siri ike.
📊 In-Die Sensing
Ihe nlebanye mbinye aka tonnage, anya ọnụnọ foto, na igwefoto ọhụụ inline lelee ọrịa strok ọ bụla. A na-achụpụ akụkụ ndị na-adịghị ekwekọ na-akpaghị aka tupu igwe taping — efu akụkụ ọjọọ na reel.
🔍 CMM & Nleba Ọhụụ
A na-atụ isiokwu mbụ na n'ime usoro na Zeiss CMM. Sistemụ ọhụụ 100% na-elele akụkụ dị oke egwu (dayameta oghere ± 0.005 mm, profaịlụ ± 0.01 mm) n'ọsọ ọsọ pịa.
🏆 IATF 16949 / ISO 9001
Usoro njikwa mma anyị na-ekpuchi APQP, PPAP (ọkwa 3), FMEA, na njikwa. atụmatụ maka mmemme stampụ ọ bụla dị elu. Ụgbọala na ndị ahịa-eletrọnịkị OEM na-enweta ngwungwu akwụkwọ PPAP zuru oke.
📦 Mpempe akwụkwọ na teepu
EIA-481 teepu-na-reel dabara na 7”, 13”, na 15” reels. Akpa mgbochi mmiri na akara MBB kwa J-STD-033. Omenala pitch, omimi akpa, na nghazi maka nhọrọ na ebe ndị ahịa chọrọ.
Usoro stampụ metụtara
Amaghị usoro nke dabara n'akụkụ gị? Nyochaa ike stampụ anyị zuru oke.
Ajuju Ajuju
Gịnị bụ opekempe usoro nke ukwu maka elu ọsọ ịkụ akara?
N'ihi na itinye ego na ngwá ọrụ dị elu, stampụ ọsọ dị elu na-efu ọnụ na mpịakọta kwa afọ 50,000 iberibe ma ọ bụ karịa. Maka ọnụọgụ n'okpuru 50,000, stampụ na-aga n'ihu ma ọ bụ ngwakọta-die na-enyekarị ọnụ ahịa mkpokọta ka mma. Anyị nwere ike ịnye ndụmọdụ na nkwụsịtụ-ọbụna maka akụkụ gị kpọmkwem ozugbo anyị na-enyocha ihe osise gị na amụma amụma kwa afọ.
Gịnị ihe nwere ike ịbụ elu-ọsọ stampụ?
Anyị na-agba ọla kọpa alloys (C194, C197, C260, C510, C260, C510, C752) igwe anaghị agba nchara (SPCC, DC01), igwe anaghị agba nchara (SUS301, SUS304), aluminum (A1050, A5052), na ahọpụtara-ọlaọcha ma ọ bụ nke edobere ọla edo. Isi ike ihe kwesịrị ịdị na-aga n'ihu ruo n'azụ; anyị na-akọwapụta oke ike ike dị warara n'ime anyị iwu ịzụrụ iji nọgide na-enwe nkwụsi ike akụkụ.
Kedu ka nnabata ị nwere ike ijide siri sie ike?
Akụkụ dị egwu dị ka oghere kọntaktị, ogologo ogwe aka mmiri, na dayameta oghere nwere ike ijide. ± 0.01 mm nwere ngwá ọrụ carbide na nghọta in-die. Akụkụ izugbe bụ ± 0.03-0.05 mm. Ọkpụkpụ na ụta na-abụkarị <0.1 mm kwa 100 mm n'ogologo nke warara, site na nlele laser inline kwadoro.
Ị nwere ike ibuga akụkụ n'ụdị teepu na reel?
Ee. Akụkụ na-apụ apụ na mpempe akwụkwọ wee banye ozugbo na teepu EIA-481 kwadoro. igwe. Anyị na-enye 7 "na 13" reels na oghere akpa, nhazi, na teepu mkpuchi bee ike kwa nkọwapụta gị. A na-akwakọba ngwaọrụ ndị nwere mmetụta iru mmiri kwa J-STD-033 Ọkwa 2A.
Kedu oge ụzọ gị maka ngwá ọrụ na ihe nlele mbụ?
Ọkọlọtọ na-aga n'ihu n'ọrụ anwụ anwụ na-ewe izu 4–6 site na nnabata nnabata ruo edemede mbụ. Mgbagwoju anya multi-strip ma ọ bụ ngwaọrụ akwa akwa nwere ike ịchọ izu 8-10. Anyị na-enye mkpesa DFM n'ime ụbọchị azụmahịa 5 nke ịnata faịlụ 2D/3D gị, A na-ebufe ihe nlele T1 site na ikuku iji belata usoro iheomume mmepe gị.
Ị na-enye akwụkwọ PPAP?
Ee. Anyị na-akwado ọkwa PPAP 1-5 maka ndị ahịa ụgbọ ala ma nye ọkọlọtọ akụkọ nyocha nke edemede mbụ (FAIR) maka mmemme ndị ọzọ niile. Nnweta gụnyere mkpesa akụkụ (CMM), asambodo ihe onwunwe, ike usoro (Cpk ≥ 1.67 maka njirimara CTQ), nnabata ọdịdị, na atụmatụ njikwa.
Ị dịla njikere ibelata ọnụ ahịa njikọ gị?
Kekọrịta eserese gị ma ọ bụ faịlụ 3D na olu kwa afọ. Ndị otu injinia anyị ga-enyocha ya gị imewe maka elu-ọsọ stampability na zipu a tooling na unit-ọnụ ọnụahịa n'ime 48 awa.
Ọrụ ịkụ akara emetụtara
ọrụ OEM ịkụ akara na PPAP na nnyefe zuru ụwa ọnụ.
Onye na-ebubata China nke ISO nwere obere MOQ.
Ụlọ ahịa mgbasa ozi ọgbara ọhụrụ nwere ngwá ọrụ ime ụlọ.
Short-agba na Prototype ịkụ akara si 100 PC.
Mass mmepụta ịkụ akara na JIT nnyefe.
Ngwa eletrọnịkị na n'ibu nkenke.
Kọntaktị, bọsbar, na ọnụ maka OEM eletriki.
Akụkụ stampụ gbakwunyere ịgbado ọkụ, riveting na kitting.
Akụkụ dị mgbagwoju anya ruo 800 × 600 mm.