Litinin-Asabar 8:00-18:00 (GMT+8)
CMM quality inspection for stamped metal parts

Solar bugun karfe don Sabunta Makamashi Sassan Makamashi


Kasuwar makamashin hasken rana ta duniya tana ci gaba da habaka cikin wani yanayi na ban mamaki. A cikin 2024 kadai, sama da 500 GW na sabon ƙarfin PV na hasken rana an shigar da shi a duk duniya - fiye da ninki biyu na adadi na 2022 - da ƙari na shekara-shekara ana hasashen za su wuce 1 TW ta 2030. Bayan kowane tsarin hasken rana, inverter, da tsarin haɓakawa suna zaune cibiyar sadarwa na daidaitattun abubuwan ƙarfe na ƙarfe waɗanda dole ne suyi aiki mara kyau a ƙarƙashin yanayin 25 +.

Tambarin ƙarfe don aikace-aikacen masana'antar hasken rana ba tsarin kayayyaki ba ne. Yana buƙatar juriya-matakin micron, ƙwarewar kayan abu wanda ke faɗin gawawwakin jan ƙarfe zuwa bakin karfe masu jure lalata, da haɓakar samarwa wanda zai iya motsawa daga ingantaccen samfuri zuwa miliyoyin sassa a kowace shekara ba tare da sabani mai inganci ɗaya ba.

At MetalStampingParts.ltd, mun kera sassa masu hatimi na ƙarfe don bangarori na hasken rana, Baturi makamashi ajiya tsarin (BESS), da kuma balance-of-system (BOS) hardware tun 2005. Wannan shafin ya bayyana ainihin abin da aka gyara da muka samar, wanda bugawa matakai shafi, abin da kayan da muka yi aiki da, da kuma dalilin da ya sa daidaici karfe bugawa ne masana'antu kashin baya na sabunta makamashi canji.


Aikace-aikace na yau da kullun: Inda Ƙarfe da Hatimi ke Bayyana a Tsarin Rana

Cikakkiyar shigarwar hasken rana - ko rukunin mazaunin 400W ko gonakin sikelin mai amfani 500MW - ya ƙunshi ɗaruruwan abubuwan ƙarfe da aka hatimi. An zayyana nau'ikan mafi girma huɗu a ƙasa.

Solar Panel Busbars da Interconnects

Kwayoyin photovoltaic da ke cikin kowane tsarin hasken rana ana haɗe su ta sirara, ribbon ƙarfe mai lebur da ake kira busbars da haɗin haɗin kai. Waɗannan tambarin hasken rana Abubuwan da aka gyara yawanci ana yin su ne daga jan ƙarfe mai ƙarfi mara isashshen oxygen (OFHC) ko tagulla gami da jan ƙarfe, madaidaicin hatimi zuwa ainihin faɗin (1.2mm zuwa 6.0mm) tare da santsi, gefuna marasa burr. Yana gamawa - daskararru na lantarki, azurfa, ko nickel - tabbatar da ƙarancin juriyar hulɗa da dogon lokacin solderability.

A MetalStampingParts.ltd, muna samar da shafukan busbar da ribbons masu haɗin kai a ci gaba da tsarin reel-to-reel ta amfani da mutuwa mai saurin ci gaba. Matsakaicin juzu'i na shekara-shekara yana daga miliyan 5 zuwa guda miliyan 200 a kowane shirin abokin ciniki.

Hannun Dutsen Hannu, Rails, da Tsarin Tsari

Solar modules dole ne su kasance a tsaye ta hanyar guguwa, nauyin dusar ƙanƙara, da shekarun da suka wuce na hawan keke. Karfe hatimi sassa don hasken rana a cikin wannan rukunin sun haɗa da:

  • Z-brackets da L-brackets don tsarin rufin rufi da tsarin dutsen ƙasa
  • Matsakaicin tsaka-tsaki da matsi na ƙarshe waɗanda ke amintar da bangarorin zuwa layin aluminum.
  • Rail splices and connectors shiga hawa dogo segments
  • Shirye-shiryen ƙasa da WEEB washers don haɗin wutar lantarki

Waɗannan sassan yawanci ana kera su daga bakin karfe 304 ko 316 don juriya na lalata, ko kuma daga karfen galvanized mai zafi don ayyukan sikelin amfani mai ƙima. Material kauri jeri daga 1.5mm zuwa 6.0mm, tare da post-stamp karewa ayyuka kamar deburring, passivation, da zinc-nickel plating shafi ta layi.

Tashoshin Akwatin Junction da Lambobin Haɗi

Akwatin mahaɗar da ke bayan kowane tsarin hasken rana yana da gidaje na kewaye diodes, igiyoyin igiya, da tubalan tasha - duk sun dogara da lambobin ƙarfe da aka hatimi. Wadannan tambarin hasken rana abubuwan da ke buƙatar:

  • Matsakaicin iko mai ƙarfi (± 0.05mm ko mafi kyau) don tabbatar da abin dogaro da haɗin gwiwa tare da masu haɗin MC4
  • Babban tsaftataccen ƙarfe na ƙarfe (Cu-ETP, CuSn6) don haɓakar lantarki sama da 80% IACS
  • Zaɓaɓɓen plating - tin akan wuraren hulɗa, tare da nickel underplate don shingen watsawa

Muna gudanar da waɗannan sassa akan ainihin kayan aikin ci gaba tare da tsarin duba hangen nesa. Ingancin sifili daidai ne saboda madaidaicin akwatin junction guda ɗaya na iya ɗaukar gabaɗayan kirtani a layi.

Rarraba Zafi da Abubuwan Gudanarwa na thermal

Kayan lantarki mai ƙarfi a cikin inverters na hasken rana, masu haɓaka DC, da microinverters suna haifar da babban zafi. Rukunin zafi na ƙarfe mai hatimi - yawanci aluminum 1050, 6061, ko 6063 - suna ba da ingantaccen tsarin kula da zafi idan aka kwatanta da extruded ko simintin simintin.

Ƙarfin mu na bugawa don abubuwan da aka haɗa da thermal sun haɗa da:
Stamped fin zafi sinks tare da kauri na 0.3mm zuwa 0.8mm da ƙarancin fin har zuwa fins 20 a kowace inch
Zafin shimfidawa faranti don IGBT da SiC module hawa
EMI/RF gwangwani masu kariya hada thermal da electromagnetic ayyuka

kauri na kayan abu yawanci jeri daga 0.3mm zuwa 3.0mm, tare da anodizing post-stamp ko chromate canza shafi don keɓewar lantarki.

Tsarukan Tambarin Rana da Sabunta Makamashi

Zaɓin daidaitaccen tsarin hatimi don abubuwan hasken rana ya dogara da ɓangaren lissafi, abu, ƙarar shekara, da buƙatun haƙuri. Hanyoyi guda uku da suka fi dacewa da masana'antar makamashi mai sabuntawa an bayyana su a ƙasa.

Matsakaicin Ci gaban Mutuwar Tambari

Mafi kyau ga: Busbars, tashoshi, masu haɗa lambobin sadarwa, shirye-shiryen bidiyo na ƙasa - sassa masu girma tare da hadaddun fasali (shafukan, embosses, coining, cutouts).

Ci gaban mutu bugawa yana ciyar da tsiri na ƙarfe ta jerin tashoshi, kowanne yana yin aiki ɗaya. Yayin da tsiri ya ci gaba, ɓangaren yana ɗaukan tsari da ƙari. Ta tashar ta ƙarshe, cikakken sashi yana fita tare da kowane bugun latsawa.

Key abũbuwan amfãni ga hasken rana masana'antu:
Sauri: 60 zuwa 1,200 bugun jini a minti daya ya danganta da girman sashi kuma danna tonnage
Daidaituwa: Mutu rayuwar miliyan 50 zuwa 200 miliyan hits tare da dace kayan aiki karfe (D2, M2, carbide)
Yawan fasali: Huda, yin ƙira, ƙulla, taɓawa, da walda duk na iya faruwa a cikin mutu ɗaya
Material yadda ya dace: Ingantattun shimfidar tsiri da ƙirar mai ɗaukar kaya rage tarkace da ke ƙasa 15%

Kayan aikin mu yana gudanar da injina na 25- zuwa 400-ton na inji da na'urorin servo, yana ɗaukar faɗuwar tsiri har zuwa 600mm da tsayin ciyarwa zuwa 350mm.

Zurfin Zane

Mafi kyau ga: Akwatin mahalli, wuraren inverter, gwangwani na siliki na BESS, kofuna na busbar.

Zane mai zurfi yana canza ƙarfe mai lebur cikin rami, mai siffa, ko sassa na silindi1 mai zurfi. Aikace-aikacen hasken rana galibi suna buƙatar zanen aluminium ko gidaje masu bakin karfe waɗanda suke da nauyi, juriya, da ƙimar IP67 ko IP68.

Ƙarfin zanenmu mai zurfi ya haɗa da:
- Zana rabo har zuwa 2.5:1 a cikin aiki guda
– Multi-mataki ci gaba zane kayan aiki ga hadaddun geometries
- Kula da kauri na bango a cikin ± 0.02mm
- Tashoshin sarrafa layi don kayan aiki mai ƙarfi kamar 304 bakin karfe

Don manyan masana'anta na BESS, muna samar da gwangwani na siliki na al'adar aluminium da lamurra na siliki a cikin 18650, 21700, da 4680.

Canja wurin mutun bugawa

Mafi kyau ga: Manyan hawa braket, dogo abubuwan gyara, inverter chassis sassa - matsakaici-zuwa high girma sassa girma don ci gaba kayan aiki.

Canja wurin mutun bugawa yana amfani da yatsun injiniyoyi ko sandunan canja wuri na servo don matsar da sassa tsakanin tashoshin mutuwa masu zaman kansu. Kowane tasha kayan aiki ne mai ƙunshe da kansa, yana ba da damar sauye-sauyen mutuwa da sauri da ƙananan farashin kayan aiki don sassan da ba su tabbatar da cikakken mutuwar ci gaba ba.

Wannan tsari ya zarce kayan aikin hawan hasken rana inda:
- Girman sashi ya wuce 300mm tsayi ko faɗi
- Material kauri yana sama da 3.0mm
- Juzu'i na shekara-shekara shine 100,000 zuwa guda miliyan 5
- Ayyukan sakandare da yawa (taɓawa, shigar da kayan aiki) ana buƙatar

Zaɓin Kayan Kaya don Abubuwan Hatimin Hatimin Rana

Zaɓin kayan aiki kai tsaye yana rinjayar haɓaka aiki, juriya na lalata, nauyi, da shigar farashi. Teburin da ke ƙasa yana taƙaita abubuwan da aka fi so don aikace-aikacen hasken rana da BESS.

Material Alloys Na Musamman Maɓallai Maɓalli Aikace-aikacen Solar gama gari
Copper & Copper Alloys Cu-ETP (C11000), Cu-OF (C10200), CuSn6 (C51900), CuZn30 (C26000) Ƙarfafawa 26-101% IACS, kyakkyawan solderability Motocin bas, ribbon da ke haɗin haɗin gwiwa, tashoshin mahaɗar akwatin, madafunan ƙasa
Aluminum Alloys 1050, 3003, 5052, 6061, 6063 Density 2.5cm W/m·K, mai yiwuwa Heat nutsewa, hawan dogo, inverter enclosures, haske-taƙawa brackets
Bakin Karfe 304 (1.4301), 316L (1.4404), 301 (1.4310) Ƙarfin Haɓaka 205-310 MPa, aji juriya C3-C5 Maƙallan hawa, masu ɗaure, faifan bidiyo na ƙasa, kayan aikin ruwa da na bakin teku
Karfe-Rolled DC01, DC04, S235J5MC Mai tsada mai tsada, mai tsari, ana buƙata bayan-plating Utility-scale brackets, tracker components, BESS racking
Tufafi & Kayayyakin Lantarki Cu-Sn sanye, Ni-plated Cu, Ag-plated Cu, SnPb-plated tagulla Ingantattun kaddarorin saman ba tare da tsadar gami mai girma ba

Alloys Copper a cikin Haɗin Wutar Lantarki na Solar

Copper da kayan aikin sa suna ɗaukar halin yanzu a kusan kowace haɗin wutar lantarki ta hasken rana. Cu-ETP (Electrolytic Tough Pitch, C11000) shine dokin aiki - 100% IACS mafi ƙarancin aiki, ingantaccen tsari, kuma farashi kusan $9-11/kg a adadin tsiri. Don aikace-aikacen da ke buƙatar ƙarfin injina mafi girma a yanayin zafi mai tsayi (akwatunan haɗin gwiwa na iya kaiwa 85 ° C a cikin cikakkiyar rana), mun ƙididdige CuSn6 (C51900) tagulla phosphor, wanda ke riƙe 85% na ƙarfin ɗaki-zazzabi a 100 ° C.

Zaɓin ƙarfe mai tamani - yawanci walƙiya na azurfa (0.5-2.0µm) akan nickel underplate (2-5µm) - ana amfani da saman tuntuɓar inda ake buƙatar juriya mafi ƙasƙanci.

Lambobin haɗin haɗi, fitilun da aka ɗora a bazara, shafuka masu ban sha'awa

Aluminum 6061-T6 yana ba da ƙarfin yawan amfanin ƙasa na 240 MPa a kusan kashi ɗaya bisa uku na nauyin ƙarfe, yana mai da shi babban abu don hawan dogo na hasken rana da magudanar zafi. Muna fitar da tsiri daga ingantattun injiniyoyi a cikin 0.5mm zuwa 6.0mm kauri, tare da alamun zafin H14, H24, da T6 dangane da tsananin ƙirƙira.

Bayan hatimi saman jiyya sun haɗa da:
Share anodizing (10-25µm) don kariya ta lalata ta waje gaba ɗaya
Black anodizing don ingantacciyar watsi da aikace-aikacen nutse mai zafi (missivity ≥ 0.85)
Chromate canza shafi (MIL-DTL-5541 Nau'in II, Class 3) don haɓakar lantarki tare da juriya na lalata

Bakin Karfe don Dorewar Waje na Tsawon Lokaci

ga wuraren buƙatun ruwa na bakin teku 6. kayan hawan kayan aiki - abun ciki na molybdenum (2-3%) yana ba da juriya a cikin yanayin chloride wanda 304 ba zai iya daidaitawa ba. Don shigarwa na cikin gida, bakin karfe 304 gabaɗaya ya isa kuma farashin kusan 30% ƙasa da ƙasa.

Har ila yau, muna aiwatar da matakan hazo-hardening maki (17-4PH, 17-7PH) don babban ƙarfi fasteners da spring shirye-shiryen bidiyo da dole ne su kula da clamping karfi bayan miliyoyin thermal hawan keke.

Ƙarfin Ƙarshen Sama

Ana gudanar da duk kammalawa a cikin gida ko ta hanyar hanyar sadarwar abokinmu da aka bincika:

  • Electroplating: Tin (matte da haske), azurfa, nickel (Watts da sulfamate), zinc-nickel (12-15% Ni), electroless nickel (4-8% P)
  • Anodizing: Nau'in sulfuric II (bayyane, baƙar fata, mai launi), Nau'in hardcoat na III
  • Passivation: ASTM A967 acid nitric
  • Maganin zafi: Annealing, damuwa damuwa, maganin maganin + tsufa
  • Foda shafi: Polyester da epoxy-polyester don maƙallan tsari (60-120µm DFT)

Ƙarfin Ƙarfafawa da Tabbacin Inganci

Kayayyakin Ƙirƙirar

Mu 18,000 m² makaman a Dongguan, China gidaje:

Nau'in Kayan aiki Yawan Maɓalli Maɓalli
Injin buga tambarin injina 32 raka'a 25T zuwa 400T, bugun bugun jini zuwa 200 SPM
Matsalolin da ke gudana Servo 8 raka'a 80T zuwa 300T, bayanan bayanan bugun jini na shirye-shirye
Babban saurin ci gaba da matsa lamba Raka'a 12 60T zuwa 160T, 300-1,200
Mai zurfin zana na'ura mai kwakwalwa 6 raka'a 100T zuwa 500T, ƙarfin matashi zuwa 100T
CNC machining cibiyoyin Raka'a 15 5-axis ga masana'anta
Waya EDM 8 raka'a 0.02mm matsayi daidai ga mutu aka gyara

Haƙuri Mai Girma

Girman Sashe Daidaitaccen Hakuri Haƙuri Daidaitawa
≤25mm ± 0.05mm ± 0.02mm
25-100mm ± 0.08mm ± 0.03mm
100-300mm ± 0.12mm ± 0.05mm
> 300mm ± 0.20mm ± 0.10mm
Material kauri ≤ 1.0mm ± 0.015mm
Flatness (kowace 100mm) 0.10mm 0.05mm

Tsarukan inganci da Takaddun shaida

  • ISO 9001:2015 - Tsarin gudanarwa mai inganci, wanda aka tabbatar tun 2008
  • IATF 16949:2016 - Gudanar da ingantattun motoci (tsarin aiki mai ƙarfi da ake amfani da shi ga shirye-shiryen hasken rana)
  • ISO 14001:2015 - Tsarin Gudanar da Muhalli
  • UL takardar shaida - Don abubuwan haɗin haɗin wutar lantarki (a kan takamaiman shirye-shirye)
  • RoHS 3 da REACH - Cikakken yarda da kayan aiki ta tsohuwa

Dubawa da Gwaji

Kowane shirin kayan aikin hasken rana ya haɗa da:

  • Binciken Farko (FAI): AS9102-rahoton ma'auni mai dacewa kafin sakin samarwa
  • A cikin tsarin SPC: Cpk ≥ 1.33 don ma'auni mai mahimmanci-to-aiki (CTF), ana kulawa tare da tsarin ma'auni na Keyence LM da IM
  • Dubawa In-mutu da kuma post-latsa kamara tsarin gano surface lahani, bace fasali, da kuma burrs a samar gudun
  • Takaddun shaida na kayan aiki: Rahoton gwajin Mill na kowane coil, tare da tabbatarwa na cikin gida XRF akan karɓa
  • Gwajin fesa gishiri: Per ASTM B117, 96-1,000 hours da abokin ciniki ƙayyadaddun
  • Binciken yanki: Don sassan da aka yi, tabbatar da kauri da mannewa.
  • Gwajin lantarki: tuntuɓa juriya na yanzu (4-waya Kelvinc) da bukatun abokin ciniki.

Kayan aiki da Ƙarfin Mutuwa

Muna tsarawa da gina duk kayan aiki a cikin gida tare da ƙungiyar ɗakin kayan aiki na mutum 30. Wannan yana nufin:
- Mutuwar gyare-gyaren ƙira yayin PPAP ko NPI yana faruwa a cikin kwanaki, ba makonni
- An kera abubuwan da aka kashe don bugawa kuma ana riƙe su a cikin kaya
- Jimlar tafiyar da rayuwa ta mutu daga ƙira zuwa ritaya a ƙarƙashin ingantaccen tsarin guda ɗaya

Me yasa Abokin Hulɗa da MetalStampingParts.ltd don Ƙirƙirar Ƙwararrun Ƙwararrun Rana

Sashin samar da hasken rana yana ƙarfafawa. Module da inverter masana'antun suna rage tushen masu samar da su, suna buƙatar ƴan dillalai masu fa'ida. Muna magance wannan matsin lamba tare da:

Iyalin mai siyarwa guda ɗaya Aboki ɗaya don basbars, brackets, nutsewar zafi, da tashoshi - rage sarrafa sarrafa kaya, haɓaka jigilar kayayyaki, da ingantaccen tsarin tsarin.

Ƙwarewar makamashi mai sabuntawa. Tun daga 2005, mun jigilar sama da takamaiman abubuwan hatimin hasken rana miliyan 800 zuwa masana'antun Tier 1, OEM inverter, da masu haɗin BESS a duk Arewacin Amurka, Turai, da Asiya.

Scalability ba tare da cancantar kayan aiki ba. An tsara kayan aikin mu na ci gaba da canja wurin don samar da hits miliyan 50 zuwa miliyan 200 kafin babban gyara. Lokacin da odar ku ya girma daga miliyan 1 zuwa sassa miliyan 20 a kowace shekara, muna ƙara ƙarfin latsawa - kayan aiki ya tsaya iri ɗaya, kuma PPAP ta ci gaba da aiki.

Ingantattun dabaru. Wurin mu da kayan aikin jigilar kaya suna tallafawa ɗaukar kaya kai tsaye (FCL da LCL) tare da lokutan jagora na yau da kullun na makonni 4-6 zuwa manyan tashoshin jiragen ruwa na Amurka da Turai. Muna sarrafa Incoterms FOB, CIF, da DDP bisa ga bukatun ku.

Taimakon injiniya daga ra'ayi zuwa samarwa. Injiniyoyin aikace-aikacen mu suna duba ƙirar ɓangaren ku don ƙira (DFM) kuma suna ba da shawarar maye gurbin kayan, hutun juriya, ko haɓaka fasalin fasalin wanda zai iya rage farashin kowane yanki da kashi 10-30% ba tare da lalata aikin ba.

Tambayoyin da ake yawan yi

Wadanne sassa na karfe ne aka fi amfani da su a majalissar hasken rana?

Abubuwan da aka hati mafi girma a cikin masana'antar hasken rana sune shafukan busbar da ribbons masu haɗin haɗin gwiwa (jan karfe, tin- ko azurfa-plated), tashoshi akwatin junction da lambobin bazara, maƙallan hawa na aluminum da clamps, da shirye-shiryen ƙasa ko WEEB washers don haɗawa da lantarki. Tsarin mazaunin sel 60 na yau da kullun yana ƙunshe da kusan sassan ƙarfe 30-50 masu hatimi, ba tare da kirga kayan aikin hawa ba.

Wane haƙuri zai iya cimma madaidaicin tambarin ƙarfe don abubuwan da suka shafi hasken rana?

Daidaitaccen jurewar samar da kayan aiki don stampings na hasken rana shine ± 0.05mm don girma a ƙarƙashin 25mm da ± 0.08mm don 25-100mm. Don fasalulluka na tuntuɓar lantarki - inda daidaitaccen ƙarfin shigarwa da juriya na tuntuɓar ke da mahimmanci - muna riƙe ± 0.02mm ta amfani da matsi mai sarrafa servo tare da rufaffiyar ragon matsayi. Ana iya ɗaukar haƙurin kauri na kayan abu zuwa ± 0.015mm ta hanyar mirgina madaidaicin da saka idanu cikin kauri.

Wanne ya fi dacewa don maƙallan hawan hasken rana: bakin karfe ko aluminum?

Aluminum (6061-T6 ko 6063-T5) an fi so don rufin rufin da tsarin dogo na ƙasa saboda yana da 66% mai sauƙi, mai jurewa ta dabi'a, kuma ƙasa cikin jimlar shigar farashi. Bakin karfe (304 ko 316L) an ƙayyade don masu ɗaure, shirye-shiryen ƙasa, da kayan masarufi a cikin bakin teku ko wuraren lalata inda ƙarancin galvanic na ƙaramin aluminum zai iya haifar da lalatawar ƙarfe iri ɗaya idan an haɗa su tare da tsarin rufin ƙarfe. Don masu bin diddigin ma'auni guda ɗaya mai amfani, madaidaicin ƙarfe mai zafi-tsoma ya kasance mafi kyawun zaɓi a ma'auni.

Ta yaya kuke tabbatar da daidaiton inganci a cikin miliyoyin sassa na hasken rana?

Quality consistency comes from three layers: tooling precision (carbide die inserts on high-wear stations, polished to Ra ≤ 0.1µm), in-process monitoring (Keyence vision systems at press speed with automatic sort/bad-part rejection), and statistical process control (Cpk tracking on all CTF dimensions with real-time dashboards). Don shirye-shiryen bas da tasha, muna ƙara gwajin lantarki na atomatik 100% - ana auna juriyar lamba akan kowane bangare, ba samfuri ba.

Za ku iya rike plating da kammala saman da ake buƙata don abubuwan lantarki na hasken rana?

Ee. Muna aiki da layin lantarki na cikin gida don tin (matte da haske), azurfa, nickel, zinc-nickel, da nickel mara amfani. Don zaɓaɓɓen platin ƙarfe mai daraja - gama gari akan masu haɗa lambobin sadarwa da shafukan busbar don rage yawan amfani da azurfa - muna amfani da plating ɗin goge-goge da sel masu zurfin sarrafawa waɗanda ke farantin kawai saman aiki, rage amfani da ƙarfe mai daraja da kashi 40-60% tare da plating gabaɗaya. Ana tabbatar da duk plating ta hanyar ma'aunin kauri na XRF da microscope na yanki ta ASTM B487.

Menene ainihin lokacin jagora don sabon aikin tambarin rana?

Daga karɓar CAD na ƙarshe zuwa jigilar kaya na farko, lokacin jagora na yau da kullun shine makonni 6-8 don ayyukan mutuwa masu ci gaba (basbar, tashoshi) da makonni 8-12 don zane mai zurfi ko canja wurin ayyukan mutu (gidaje, manyan brackets). Wannan ya haɗa da bita na DFM, ƙirar mutu, siyan kayan ƙarfe na kayan aiki, injinan CNC da EDM, gwada gwajin mutu, dubawa na farko, da nazarin iya aiki. An kammala shirye-shiryen Rush a cikin makonni 4 lokacin da damar ɗakin kayan aiki ya ba da izini.

Kuna samar da takaddun shaida da ganowa?

Kowane juzu'in karfe da muke karɓa ya haɗa da rahoton gwajin niƙa (MTR) tare da haɗin sinadarai, kaddarorin injin, da girman hatsi. Muna tabbatar da darajar kayan aiki tare da XRF na cikin gida akan karɓa kuma muna kula da cikakkiyar ganowa daga coil mai shigowa ta hanyar jigilar kaya. Don shirye-shiryen IATF 16949, muna ba da takaddun PPAP Level 3 ciki har da zane-zane mai gudana, PFMEA, tsarin sarrafawa, nazarin tsarin ma'auni (MSA), da sakamako mai girma don duk iyawar yanki 300.

Menene mafi ƙarancin oda kuke karɓa don shirye-shiryen bugawa na hasken rana?

Don sababbin shirye-shirye, muna karɓar samfuri yana gudana ƙasa da guda 1,000 don tallafawa ingantaccen ƙira da gwajin takaddun shaida. Matsakaicin samarwa ya bambanta ta hanyar rikitarwa: kusan guda 50,000 don madaidaicin madauri, 100,000 don kayan aikin wutan lantarki masu ci gaba, da 10,000 don gidaje masu zurfi. An gina samfurin kasuwancin mu don yawan samarwa daga 500,000 zuwa 50+ miliyan a kowace shekara - mu ba kantin samfuri ne kawai ba.

Matakai na gaba: Fara aikin sashin Rana na ku

Ko kuna haɓaka tsarin bifacial na gaba-gaba, haɓaka layin samfur na BESS, ko cancantar tushe na biyu don kayan aikin hasken rana, a shirye muke mu goyi bayan aikin ku.

Abin da za ku yi tsammani lokacin da kuka tuntube mu:

  1. Amincewa da ranar kasuwanci ɗaya - Teamungiyar injiniyoyinmu suna duba zanenku (MATSAYI, IGES, DWG, ko PDF) cikin awanni 24.
  2. Rahoton martani na DFM - Mun gano abubuwan da za su iya jurewa, madadin kayan aiki, da damar rage farashi ba tare da caji ba.
  3. Tooling da yanki-farashin zance - Rushewar fage wanda ke rufe farashin mutu, farashin kayan aiki, sarrafawa, kammalawa, da dabaru.
  4. Samfurin yarda da tsari - An aika labarai na farko tare da cikakkun rahotanni masu girma, takaddun shaida, da bayanan ƙare saman.
  5. Production ramp - Rarraba iya aiki tare da samarwa mako-mako da rahoton matsayin jigilar kaya.

Ma'anar bayanan masana'antu: Kasuwar duniya don tsarin hawan hasken rana kadai ya zarce dala biliyan 16 a cikin 2024 (S&P Global). Ƙarfin samar da ƙwayoyin hasken rana ya kai 1,100 GW a duniya a cikin 2024 (IEA PVPS). Kowane gigawatt na iya aiki yana buƙatar kusan miliyan 3-5 masu hatimin lambobin lantarki da abubuwan haɗin gine-gine miliyan 2-4 - masana'antar tana ƙara daidai da sabon sarkar samar da tambarin ƙarfe ɗaya kowace shekara.

ƙaddamar da zane-zane da ƙayyadaddun bayanai a yau don nazarin fasaha da zance. Ƙungiyarmu tana samuwa don taron taron bidiyo na DFM tare da ƙungiyar injiniyarku don haɓaka lokacin NPI.

Nemi Quote don Tambarin Karfe na Solar

Zazzage Taswirar Ƙarfin Ƙirar Rana ta Mu (PDF)


Last updated: Mayu 2026. Domin tallace-tallace lokaci kai tsaye da kuma tallace-tallace lokaci. Duk ƙayyadaddun ƙayyadaddun fasaha suna ƙarƙashin tabbaci dangane da takamaiman buƙatun sashin ku.

Solar karfe bugawa RFQ checklist

Sassan da aka hati na hasken rana suna buƙatar juriya na lalata, amincin lantarki, dorewa na waje, dacewa da shigarwa, da ingantaccen samar da aikin.

Aikace-aikacenSolar bracket, faifan ƙasa, busbar, tasha, ɓangaren firam, ɓangaren inverter, garkuwa mai haɗawa, ko ɓangaren ajiyar makamashi.
MuhalliFitowar waje, UV, zafi, feshin gishiri, hawan keke, rawar jiki, hawan rufin, ko shigarwa na bakin teku.
Material da gamaGalvanized karfe, bakin karfe, aluminum, jan karfe, tin plating, tutiya plating, anodizing, ko foda shafi.
Mahimman fasaliTsarin rami, kusurwar lanƙwasa, fuskar lamba, hanyar ƙasa, jagorar burr, laushi, da datum ɗin taro.
Bukatun BiyayyaTakaddun shaida na kayan aiki, RoHS/REACH, gwajin lalata, duban ɗabi'a, rahoton girma, da ganowa.
Samar da aikinNau'in ƙididdiga, buƙatun shekara-shekara, jadawalin aiki, marufi, lakabi, shirin saki, da wurin bayarwa.

Baturi da makamashi bugawa sassaCustom hasken rana hatimi aka gyaraRana bugawa RFQ review

Nemi Magana

Suna
Da fatan za a kwatanta aikin ku: abu, girma, haƙuri, yawan shekara.
Sami Magana Kyauta
Gungura zuwa Sama