Takaddun Takaddun Inganci & Biyayya
A Metal Stamping Parts Ltd, inganci ba sashe ba ne kawai - shine tushen kowane tsari, kowane bangare, da kowane jigilar kaya. Tun daga 2008, mun saka hannun jari mai yawa a cikin tsarin kulawa da inganci na duniya da aka sani, kayan aikin bincike na ci gaba, da tsauraran matakan sarrafawa don sadar da ingantattun takaddun ƙarfe waɗanda suka cika ko wuce bukatun abokan cinikinmu.
ISO 9001: 2015 Certified Quality Management System
Wurin mu yana aiki a ƙarƙashin cikakken bokan ISO 9001: 2015 Tsarin Gudanar da Ingancin, ma'aunin gudanarwa na inganci na duniya. Wannan takaddun shaida ya ƙunshi dukkan ayyukanmu - daga binciken albarkatun ƙasa mai shigowa ta hanyar ƙirar kayan aiki, samar da hatimi, ayyukan sakandare, dubawa na ƙarshe, da jigilar kaya.
- Hanyoyin da aka rubuta don kowane mataki na samarwa
- Binciken na cikin gida na yau da kullun da bita na gudanarwa
- Ci gaba da ci gaba ta hanyar CAPA (Ayyukan Gyara da Rigakafin) matakai
- Binciken sa ido na shekara-shekara ta ƙungiyoyin takaddun shaida
- Cikakken ganowa daga albarkatun kasa zuwa gama kashi
ISO 9001: Takaddun shaida na 2015 yana tabbatar da daidaiton inganci, rage sharar gida, da aikin isar da tsinkaya ga kowane tsari.
IATF 16949 Yarda da Abubuwan Mota
Don masu ba da motoci na OEM da Tier 1, muna aiki cikin yarda da IATF 16949, ma'aunin sarrafa ingancin motoci wanda ya ginu kan ISO 9001 tare da ƙarin buƙatu na musamman ga sashin kera motoci.
- APQP (Babban Tsare Tsaren Ingantaccen Samfur) don ƙaddamar da sabbin samfura
- FMEA (Yanayin Kasawa da Binciken Tasiri) don kimanta haɗarin tsari
- SPC (Kwayoyin Kula da Tsarin Kididdigar) akan ma'auni masu mahimmanci
- MSA (Binciken Tsarin Aunawa) don tabbatar da daidaiton dubawa
- Shirye-shiryen Sarrafa don kowane tsari na samarwa
IATF 16949 yarda da ita yana nufin sassan tallan motocin mu sun cika ƙaƙƙarfan inganci da buƙatun amincin da ake buƙata ta sarkar samar da motoci ta duniya.
PPAP Level 3 Takardu
Mun samar da PPAP (Tsarin Yarda da Sashe na Samarwa) Mataki na 3 takardun shaida a matsayin ma'auni don aikace-aikacen mota da babban abin dogaro. Matakin PPAP na 3 ya haɗa da:
- Bayanan ƙira da takaddun aikin injiniya
- Tsarin kwarara zane
- Sarrafa tsare-tsaren da umarnin dubawa
- Nazarin nazarin tsarin aunawa
- Sakamakon girma da takaddun shaida
- Nazarin iyawar farko (Cpk ≥ 1.67 don ma'auni mai mahimmanci)
- Samfuran sassan samarwa da samfuran manyan samfuran
- Garantin ƙaddamar da sashe (PSW)
takaddun PPAP yana samuwa a cikin kwanakin kasuwanci na 5 na samfurin amincewa don sababbin ayyuka.
Binciken Cikin Gida & Kayan Gwaji
dakin gwaje-gwajenmu masu inganci an sanye su da ingantattun kayan aikin metrology don tabbatar da kowane nau'i mai mahimmanci da kayan abu:
- CMM (Ma'auni mai daidaitawa) - Zeiss CONTURA jerin don duban girman 3D tare da daidaito zuwa ± 0.001mm
- Na'urar Kwamfuta - Don duba bayanan martaba na hadaddun geometries da yanayin gefen
- Na'urar Gwajin Tensile - Yana tabbatar da ƙarfin abu, haɓakawa, da kaddarorin samarwa
- Gwajin taurin - Tabbatar da taurin Rockwell da Vickers don kayan da ke shigowa
- Gwajin Roughness Surface - Ma'aunin Ra/Rz don saman aiki
- Gishiri Spray Chamber — Corrosion resistance testing for coated parts
- Tsarin Ma'aunin hangen nesa - Dubawa mai sauri ta atomatik don ƙananan madaidaicin sassa
Takaddun Takaddun Abu & Yarda
An samo duk albarkatun ƙasa daga ingantattun kayayyaki tare da cikakken ganowa. Muna ba da takaddun shaida masu zuwa tare da kowane jigilar kaya:
- Gwajin SGS - Tabbatar da abun ciki na ɓangare na uku
- RoHS Compliance - Ƙuntata ƙa'idodin ƙa'idodi masu haɗari don aikace-aikacen lantarki
- CIGABA DA KYAUTA - Yarda da ƙa'idodin aminci na sinadarai na Turai
- Takaddun Gwajin Kayan aiki (MTC) — Mill certificates with chemical composition and mechanical properties
- Rahoton Ma'adinan Rikici - CMRT yana samuwa akan buƙatar
Takaddun shaida an haɗa su tare da kowane jigilar kaya ba tare da ƙarin farashi ba.
Tsarin Gudanar da ingancin mu
An gina inganci a cikin kowane mataki na tsarin masana'antar mu:
- Dubawa mai shigowa - Abubuwan da aka tabbatar da ƙayyadaddun bayanai kafin shigar da samarwa
- Binciken Mataki na Farko (FAI) - Cikakken rahoton juzu'i akan sassa na farko daga kowane sabon saitin
- In-Tsari Inspection - SPC saka idanu da mai aiki cak a duk lokacin samar da gudu
- Binciken Ƙarshe - Samfuran AQL ta MIL-STD-1916 ko takamaiman buƙatun abokin ciniki
- Duban Marufi - gani da kirga tabbaci kafin rufe kowane kartani
- Takardun jigilar kaya - Takaddun shaida na yarda, rahotannin dubawa, da takaddun shaida sun haɗa da
Abin da Takaddun Takaddun Mu ke nufi a gare ku
Takaddun shaida ingancin mu yana ba da ƙimar gaske ga kowane abokin ciniki:
- Rage Hadarin - Gudanar da tsari mai ƙarfi yana rage lahani kuma yana dawo da
- Yarda da Ka'idoji - Haɗu da takamaiman buƙatun masana'antu ba tare da ƙarin dubawa ba
- Cikakken Traceability - Bibiyar kowane sashi zuwa ga bacin albarkatun ƙasa.
- Cancanci Mai Sauri - Takardun PPAP yana haɓaka hanyoyin amincewar mai siyarwa
- Taimakon Kuɗi - Kadan ingancin tserewa yana nufin ƙarancin jimlar kuɗin mallakar
Tambayoyi akai-akai Game da Takaddun Takaddun Ingancin Mu
Menene ingancin takaddun shaida Metal Stamping Parts Ltd ke riƙe?
Metal Stamping Parts Ltd shine ISO 9001: 2015 bokan kuma yana aiki cikin yarda da IATF 16949 ingantattun matakan mota. Muna ba da takaddun PPAP Level 3 kuma muna tabbatar da duk kayan an gwada SGS, mai yarda da RoHS, da yarda da REACH. Takaddun shaidanmu sun rufe dukkan tsarin masana'antu daga binciken albarkatun ƙasa zuwa jigilar kayayyaki na ƙarshe.
Kuna samar da takaddun PPAP don sassan hatimin mota?
Ee, muna ba da takaddun matakin PPAP 3 azaman madaidaitan aikace-aikacen kera da babban abin dogaro. Wannan ya haɗa da bayanan ƙira, zane-zane masu gudana, tsare-tsaren sarrafawa, nazarin tsarin aunawa, sakamakon ƙima, takaddun shaida, nazarin ikon aiwatarwa na farko (Cpk ≥ 1.67), da garantin ƙaddamar da Sashe (PSW). Takaddun PPAP galibi ana samun su a cikin kwanakin kasuwanci 5 na amincewa samfurin.
Wadanne kayan aikin dubawa kuke amfani dashi don sarrafa inganci?
Gidanmu ingancin dakin gwaje-gwaje sanye take da Zeiss CMM (Coordinate Measuring Machine) don 3D girma dubawa tare da ± 0.001mm daidaito, Tantancewar kwatance don profile dubawa, tensile gwajin inji, taurin testers (Rockwell da Vickers), gishiri ma'aunin zafi da sanyio tsarin gwaji, corvision roughness testers, surface roughness testers. dubawa mai sauri mai sarrafa kansa na ƙananan sassan daidaitattun sassa.
Shin sassan ku na tambarin ƙarfe na RoHS da REACH sun dace?
Ee, duk sassan mu na bugawa karfe suna da cikakken RoHS da REACH masu yarda. Muna samo kayan aiki daga ingantattun dillalai tare da cikakken ganowa kuma muna ba da takaddun gwaji na ɓangare na uku na SGS, takaddun gwajin kayan aiki (MTC) tare da abubuwan sinadarai da kaddarorin injina, da rahoton ma'adinan rikici (CMRT) akan buƙata. Ana haɗa takaddun takaddun kayan aiki tare da kowane jigilar kaya ba tare da ƙarin farashi ba.
Ta yaya tsarin ingancin ku ke tabbatar da daidaiton ingancin sashi?
Tsarin ingancin mu ya haɗa da matakai shida masu mahimmanci: binciken abu mai shigowa, binciken labarin farko (FAI) tare da cikakkun rahotanni masu girma, aikin SPC da duban ma'aikaci, dubawa ta ƙarshe ta amfani da samfurin AQL ta kowane MIL-STD-1916, jigilar kaya, da cikakkun bayanai. Wannan tsari mai nau'i-nau'i da yawa, haɗe tare da tsarin gudanarwa na ISO 9001: 2015 da aka ba da izini da ci gaba da ci gaba ta hanyar tafiyar da CAPA, yana tabbatar da daidaiton inganci daga kashi na farko zuwa na ƙarshe.
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"mainEntity": [
{
"@type": "Tambaya",
"suna": "Wane ingantattun takaddun shaida Metal Stamping Parts Ltd ke riƙe?",
"An yarda da Amsa": {
"@type": "Amsa",
"rubutu": "Metal Stamping Parts Ltd is ISO 9001: 2015 bokan kuma yana aiki bisa ga yarda da IATF motoci 16949 daftarin aiki. An gwada duk kayan SGS, RoHS masu yarda, da kuma yarda da REACH.
}
},
{
"@type": "Tambaya",
"suna": "Shin kuna samar da takaddun PPAP don sassa na mota?"
"An yarda da Amsa": {
"@type": "Amsa",
"rubutu": "Ee, mun samar da 34"rubutu": "Ee, mun samar da 3454332. ya haɗa da bayanan ƙira, zane-zane masu gudana, tsare-tsaren sarrafawa, ƙididdigar tsarin aunawa, sakamako mai girma, takaddun shaida, nazarin ikon aiwatarwa na farko (Cpk ≥ 1.67), da Takaddun ƙaddamar da Sashe (PSW).
}
},
{
"@type": "Tambaya",
"suna": "Wane kayan aikin dubawa kuke amfani da su don sarrafa inganci?",
"An yarda da Amsa": {
"@type": "Amsa",
"rubutu": "Labaran mu ingancin sanye take da Zeiss CMM (Coordinate Measuring Machine) don 3D girma dubawa tare da ± 0.001mm daidaito, Tantancewar comparators don profile dubawa, tensile gwajin inji, tensile gwajin injuna, taurin testers (Rockwell da gishiri chambers testers), surface gwaje-gwaje da kuma SPRAY chambers testers). Tsarin ma'aunin hangen nesa don duba saurin sauri na atomatik na ƙananan sassa na daidaici."
}
},
{
"@type": "Tambaya",
"suna": "Shin sassan ku na tambarin ƙarfe na RoHS da REACH sun dace?",
"An yarda da Amsa": {
"@type": "Amsa",
"Rubutu": "Eh, duk sassan mu na bugawa karfe suna da cikakken RoHS da REACH masu yarda. Muna samo kayan aiki daga masu ba da izini tare da cikakkun bayanai kuma muna ba da takaddun shaida na SGS, takaddun gwaji na kayan aiki (MTC) tare da sinadaran sinadaran da kaddarorin inji, da rahoton ma'adanai (CMRT) akan buƙata. Ba a haɗa takaddun shaida tare da kowane farashi ba."
}
},
{
"@type": "Tambaya",
"suna": "Ta yaya tsarin ingancin ku ke tabbatar da daidaiton ingancin sashi?",
"An yarda da Amsa": {
"@type": "Amsa",
"Rubutu": "Tsarin ingancinmu ya haɗa da matakai shida masu mahimmanci: binciken kayan da ke shigowa, binciken farko na labarin (FAI) tare da cikakkun rahotanni masu girma, in-process SPC da duban ma'aikata, dubawa ta ƙarshe ta amfani da samfurin AQL ta MIL-STD-1916, tabbatar da marufi, da cikakkun takardun jigilar kaya, da cikakkun takardun jigilar kaya. ci gaba da ci gaba ta hanyar tsarin CAPA, yana tabbatar da daidaiton inganci daga ɓangaren farko zuwa na ƙarshe. "
}
}
]
}