Lu weesu piyees yuñ tampoon benn-benn - danuy joxe complete sub-assemblies yu boole estampage métal bu jaar yoon ak yeneen liggéey yu ci melni soudure, rivet, dugal pressing, ak instalaasioŋ hardware. Gaal gi pare, saytu-sertifiye, OEM-pare.
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Luy ensemble tëggin wen?
A ensemble estampage en métal mooy benn composant bu jeex wala bu demi-fini buy boole benn wala yeneen pièce yuñ tampoon ak ñaareelu liggéeyu defar. Duñu am tëggin yu yomb yuy laaj yeneen liggéey ci biir kër gi, kiliyaan OEM yi dañuy am sub-assemblée buñ mëna samp, loolu mooy dindi njëgu liggéey bi ba noppi wàññi jafe-jafe yi ci komers boobu.
Liggéeyu montage yi ñuy faral di def ci wetu stampage ñooy soudure spot, soudure MIG/TIG, dugal nut buy tënk boppam, samp PEM stud, rivet blind, samp ligne bushing bu ñuy jëfandikoo ci press-fit, ak samp otomatik bushing bushing.
Ñaareelu liggéey yi ñuy def
Insertion de presse et installation PEM
Ecrou yuy tëye seen bopp, clou, standoff, ak fixateur PEM yuñ pressé ci ay panneau stampé. Torque-verifié ci anamu desin bi.
Soudure spot & MIG/TIG
Soudure à point de résistance pour brackets à tole; MIG/TIG ngir dajale jumtukaay. AWS D1.1/D1.3 anam yi ñuy jëfandikoo ngir soudure.
Riveting & Clinching
Rivet yu silmaxa, rivet yu dëgër, ak TOX clinching ngir boole ay diisaay yu bari yuñ stampe te amul benn fixeur. Force pull-out bu kawe xool nañu ko.
Press-Fit & Instalaasioŋ Bushing
Bushings, roulements ak inserts yuñ defaree presse ci toleransu H7/p6. Dooley tëye giñ natt ci sàrti ASME B4.1.
Finishing surface
Plaqué zinc, couche en poudre, anodise, nickel/plaqué étain, ak oxide noir ñu def ci komposant yiñ boole. Amna coating yu méngoo ak RoHS.
Custom Packaging & Kitting
Emballage plateau, sac poly, pack blister ak kit yuñ etikete. Emballage bu wóor ci ESD ngir ensemble elektronik. Kanban remplissage disponible.
Assembly Màndarga at a Glance
| Parametre | Kàttan |
|---|---|
| Toleransu estampage | ±0.01 mm (ndànk), ±0.05 mm (yaram) |
| Toleransu montage | ±0.02-0.05 mm (GD&T ci barab bi) |
| Limu komponent yi ci montage bu nekk | 2–50+ pàcc yu wuute |
| Materiaal | Acier, inox, aluminium, cuivre, cuivre, titane |
| Tolluwaayu volume | 500 - 5,000,000+ ndaje/at |
| Sistemu Kalite | ISO 9001:2015, IATF 16949 |
| Saytu | CMM, sistemu gis-gis, test dooley xëcc/push, jauge R&R |
| Këyitu liggéey | PPAP Niveau 3, FAI, FAIR, CoC, Fiche de données IMDS |
| Diiru liggéey (Jumtukaay + xët bu njëkk) | 4–8 ayu-bis |
| Diiru liggéey | 2-4 ayu-bis (standard); 1 ayu-bis (gaaw) |
Li waral jëndkat yi di tànn tëggin assemblées ci kaw pàcc yu loose
- ✓Raxasal liggéey bi ci biir kër: Ñaareelu liggéey ñu ngi koy def ci sunu liggéeyukaay — soxlawul ligne montage ci sa njeexte.
- ✓Responsabilite bu benn balluwaay: Benn furnisër, benn PO, benn dokimaa kalite - amul baraam-joxe ci diggante jaaykat yi.
- ✓Kontrôle dimension bu gëna tar: Armature montage yi dañuy tëye GD&T yi pièce yu loose yi mënu ñu ko garanti.
- ✓Wàññi li ñuy saytu: Yobbu-ba-stock nangu nañu ko: CoC ak rapoor dimensionel bokk nañu ci bépp yobbu.
- ✓Inventory consolidation: Benn liiñ ci montage bu nekk ci barabu 5–20 nimero pièce bu nekk.
Liggéeyukaay yi ñuy liggéeyal
Industrie biir oto
Ensemble bracket yi, paketu clip-et-écrou, ensemble bouclier à chaleur, sous-montage mecanisme de siège. Këyitu IATF 16949.
Elektronik / EV
Montage porte-cellule batëri, montage busbar-à-konektër, kadre bouclier EMI ak clou PEM, emballage bu wóor ci ESD.
Aparey pajum
Jumtukaayi operaasioŋ yu ndaw yi, kaadaru boîtier aparey yi, emballage néeg bu set. ISO 13485 këyitu laaj.
Aparey ak HVAC
Pilu laminasioŋ motëri, sous-kadre tablo de kontre, ensemble charnière bu buntu, ensemble support compresseur.
Usine / Kaaraange
Soudure boîtier, ensemble montage ci rack, kadre jumtukaay yu jaar yoon, am surface buñ defaree MIL.
Sunu liggéeyu kalite montage
Bépp prograamu montage tëggin dafa topp liggéey bu baax buñ yamale, daale ko ci xët wi njëkk ba ci defar bi:
- Xoolaat DFM: Xalaat yi ingenieur yi mëna def ci estampoŋ bi, muñ montage bi, ak tànneef biy fikse laata ñuy dagg jumtukaay yi.
- Njàngalem jumtukaay: Jig montage yuñ jagleel dañuy fexe ba GD&T nekk ci barab bu bari.
- Xool xët bu njëkk bi (FAI/FAIR): 100% rapoor dimensionel ci 3-5 piyees ci liggéey bu njëkk bi.
- PPAP Dugal: Niveau 1–3 PPAP forfait yiñ defar ngir kiliyaan yi ci oto ak tier-1.
- SPC bi nekk ci liggéey bi: Tablo kontrôle ci màndarga yu am solo (Cpk ≥ 1.67 mébet).
- Xool buy dem: AQL 2.5 jël misaal ci MIL-STD-1916 bu nekk, ak CoC bu mat sëkk ak tënk bu gàtt.
Related Serwiis
Custom tëggin metal ci matris
Matre buy yokk, matris buñ boole, ak matris buy toxal estampage ngir bépp géometrie.
OEM Stampage en métal
Prograami joxe OEM yu yàgg ak komànd yu mat sëkk, JIT, ak VMI.
tëggin metal ci matris Components
Koposaŋ yuñ tampoon ci anam wu jaar yoon ngir elektronik ak aplikaasioŋu OEM usine.
Laajte ab devis
Yonnee nu sa nataal wala BOM ngir am devis montage ci diiru 24 waxtu.
Laaj yu ñuy faral di laaj
Luy ensemble estampage en métal?
Ensemble tëggin metal dafay boole benn wala ñaari pàcci wen yuñ stampe ci anam wu jaar yoon, ak yeneen liggéey—lu melni soudure, rivet, pressing insert, wala plaking—ngir defar benn composant buñ mëna samp. Kuy jënd dafay am sub-assemblée bu jeex, du am tëggin bu yomb buy laaj yeneen liggéey ci biir kër gi.
Ban ñaareelu liggéey ngay def ci tëggin?
Noo ngi def soudure ci barab, soudure MIG/TIG, soudure résistance, rivet ablind ak solide, TOX clinching, PEM dugal ci pressing, instalaasioŋ bushing bu jëm ci presse, surface finishing (plaquation zinc, poudre couche custom / anodizing), ak anodise). Liggéeyukaay yi ñu tànn a ngi aju ci sa jëmmal ak ni ngay defaree.
Ndax mën nga defar këyitu PPAP ngir dajale oto?
Waaw. Danuy waajal PPAP Niveau 1–3 pack yu am njariñu dimension, sertifikaasioŋ macceer, diagramu liggéey, PFMEA, pexe kontre, ak jàngat ci kàttan (Cpk). Sunu sistemu kalite mingi méngoo ak li IATF 16949 sàkku ci wàllu jaay oto.
Lan mooy limu komànd bi gëna ndaw ngir ensemble tëggin?
Bariwaayu komànd bi gëna ndaw mingi aju ci jafe-jafe jumtukaay yi ak liggéeyu montage bi. Ngir montage yu yomb (2-3 composant), MOQ mingi tàmbali ci 500-1,000 piyees. Montaje yu bari-komposant yu gëna xawa jafe ak ay jumtukaay yuñ jagleel dañuy tàmbali ci 2,000 ba 5,000 piyees ci daw bu nekk. Jokkoo leen ak nun ngir am seeni bëgg-bëgg ngir am xalaat ci MOQ.
naka ngay mëna wóor ni dimension yi dañuy méngoo ci montage yi?
Danuy jëfandikoo ay jumtukaayi montaas yuñ jagleel sa GD&T callouts, xool CMM ci xët yu njëkk yi, ak dem/baña dem ci liggéey bi. Kontrolu prosedur statistik (SPC) dafay topp màndarga yi gëna am solo ci liggéey bi yépp, di xool Cpk ≥ 1.33 muy standard ak ≥ 1.67 ngir màndarga yi gëna am solo ci oto.
Ndax yaa ngi defar ay ensemble ngir sistemu batëri EV?
Waaw. Danuy defar ay ensemble busbar-to-conector, kadre yiy tëye selil batëri yi ak jumtukaayi séddale kuuraŋ EV. Mbir yiñ ciy jëfandikoo ñooy përëm bu am yoonale bu bari (C11000), përëm beryllium, ak aleage aluminium. Emballage bu wóor ci ESD ak këyitu RoHS/REACH dañuy méngoo ak prograami EV yi.
Ndax waajal nga dajale sa chaîne d'approvisionnement?
Yoné nu sa dessin wala BOM. Dina nu xoolaat ndax mën nañu ko amal, nu digal ni ñuy boolee mbir yi ci anam wu jaar yoon, ba noppi nu joxe devis bu leer ci diiru 24 waxtu.
ay sarwis yu jëm ci tëggin
Serwiis OEM bu mat sëkk ak PPAP ak joxe ci àdduna bi yépp.
Furnisëru Chine bu am sertifikaa ISO ak MOQ bu woyof.
Butig pres bi gëna xarañ ak jumtukaayi biir kër gi.
Estampage à court durée et prototype de 100 pcs.
Estampage defar bu bari ak joxe JIT.
Koposaŋ elektronik ak mekanik yu jaar yoon.
Kontakt yi, busbar yi ak borne yi ngir OEM yiy defar kuuraŋ.
Piyees yu yaatu yu jafee yegg ba 800×600 mm.
Lu ëpp 1,500 SPM ngir lëkkalekaay yi ak borne yi.