ịkụ akara metal dị elu bụ ebe akụ na ụba nke usoro ahụ na-enye oke uru. Mgbe mpịakọta kwa afọ ruru 100,000 akụkụ kwa afọ ma gafere, ịkụ akara anwụ na-aga n'ihu na-agbanwe ngwaahịa igwe anaghị agba nchara ka ọ bụrụ akụkụ emechara na ọnụego 100 ruo 400 strok kwa nkeji - na-ewepụta ọtụtụ nde akụkụ na-agbanwe agbanwe na ọnụ ahịa otu akụkụ kacha ala. Anyị na-arụ ọrụ dị elu na-aga n'ihu na-egbu ịkụ akara dị ka usoro mmepụta anyị bụ isi maka mmemme ọkọnọ OEM olu.
Planning a high-volume programming? Zipu ihe osise gị na olu kwa afọ na kọntaktị ibe, anyị ga-eweghachite ngwá ọrụ na-emepụta ihe na ntinye ọnụ. ụbọchị azụmahịa.
Ihe kpatara na-aga n'ihu ọnwụ ịkụ akara na-achịkwa mmepụta dị elu
Na nnukwu mpịakọta, nhọrọ nke usoro na-fọrọ nke nta ka mgbe na-aga n'ihu ọnwụ ịkụ akara. Nke a bụ ya mere ọ na-achịkwa ụda mmepụta akụ na ụba:
- Single-setup, Multi-operation Production - anwụ na-aga n'ihu na-eme oghere, ịkpọpu, ịkpụ, na-ehulata, na mkpụbelata n'otu ngafe site na mgbasa ozi. Ozugbo edobere ya, ọnwụ ahụ na-aga n'ihu na-enweghị enyemaka onye ọrụ n'etiti ọrịa strok.
- Ọnụego mmepụta dị elu - ngwa ngwa anyị dị elu na-agba ọsọ na 100-400 ọrịa strok kwa nkeji dabere na mgbagwoju anya na ihe. Na 200 spm maka otu akụkụ-kwa-stroke nwụrụ, nke ahụ bụ akụkụ 12,000 kwa elekere - akụkụ 96,000 kwa elekere 8.
- Mmegharị akụkụ akụkụ na-agbanwe agbanwe - anwụ na-achịkwa akụkụ geometry ọ bụla ọrịa strok. Ọdịiche dị n'akụkụ na-abịa site na eyi ngwá ọrụ, ọ bụghị mgbanwe ndị ọrụ. A na-ejikwa uwe eji eme ihe site na oge nhazi oge na nleba anya n'usoro.
- Ọdịnaya dị ala na-arụ ọrụ n'otu akụkụ - Ibunye eriri igwe, arụ ọrụ pịa na mkpokọta akụkụ chọrọ obere oge onye ọrụ n'otu akụkụ na olu. Ọnụ ego ọrụ otu ibe na-abịaru nso n'efu na oke ọsọ ọsọ.
- arụ ọrụ eriri igwe - na-agba ọsọ site na eriri igwe karịa oghere na-ewepụ ọrụ njikwa oghere ma na-ebelata ihe mkpofu ihe site na nhazi nhazi nke ọma.
Ike ịkụ akara dị elu
| Ike | nkọwapụta |
|---|---|
| Usoro izizi | na-aga n'ihu ọnwụ ịkụ akara (coil- feeded, high-speed) |
| Pịa ọsọ | Ihe ruru 400 spm na igwe igwe na-agba ọsọ dị elu |
| Pịa tonnage | 25–800 ton; dabara na nha nke akụkụ na imepụta ibu |
| Ogologo eriri | ruo obosara obosara. |
| ọkpụrụkpụ ihe | 0.1 mm - 6 mm maka elu-ọsọ na-aga n'ihu mmepụta |
| Oke oke | 100K - 10M + akụkụ kwa afọ kwa afọ |
| ndidi (mmepụta) | ± 0.05 mm n'ozuzu; ± 0.02 mm on oké egwu atụmatụ na-achịkwa tooling |
| Ọrụ in-die nke abụọ | Ime ọpịpị, itinye ịpị, coining, staking, eri akpụ in-die |
| Akụkụ kwa ọrịa strok | 1-4 akụkụ kwa strok dabere na warara okirikiri nhọrọ ukwuu |
| Ike mmepụta kwa afọ | 500M + akụkụ gafee niile mmepụta ahịrị |
Ntinye ego maka mmemme olu dị elu
High olu na-aga n'ihu anwụ anwụ na-anọchi anya a ibu n'ihu ego karịa mfe ngwá ọrụ - na ego bụ ihe na-emepụta obere unit na-eri na mmepụta mpịakọta. Ịghọta ngwá ọrụ akụ na ụba na-enyere gị aka ime mkpebi mmemme ziri ezi:
- Die chepụta na ịme anwansị - elu olu nwụrụ anwụ e mere na CAD/CAE simulation na-ebuli warara okirikiri nhọrọ ukwuu (ihe itinye n'ọrụ), ọdụ sequencing (akpụ usoro iji chịkwaa springback), na-anwụ anwụ akụrụngwa ndụ. Ntinye ego nke injinia n'ihu na-ebelata ihe ize ndụ nke ịmegharị ihe dị oke ọnụ ma emechaa nnwale.
- Nwuo ewu - nnukwu ụda na-aga n'ihu na-anwụ site na ígwè ígwè siri ike na ntinye carbide na punch dị elu ma nwụọ ngalaba. Ndụ anwụ na mpịakọta mmepụta bụ ọrịa strok 500,000 ruo 5,000,000+ n'etiti mmemme mmezi, dabere na isi ike ihe yana geometry akụkụ.
- Ngwá ọrụ amortization - a na-akwụkarị ụgwọ ọrụ ngwa n'ime afọ mbụ nke mmepụta ma ọ bụ ọnụ ọgụgụ akọwapụtara na nhota ahụ. Ozugbo akwụchara ngwá ọrụ, ọnụ ahịa unit ahụ na-adaba na ihe, ọrụ, na n'elu naanị.
- Ngwá ọrụ ikike - A na-edekọ ngwa ọrụ ndị ahịa nwere na sistemụ anyị nwere ndekọ ndozi zuru oke: ọnụ ọgụgụ gbara, mezie akụkọ ihe mere eme, ndekọ nnọchi akụrụngwa nwụrụ anwụ. Ị maara mgbe niile ọnọdụ ngwá ọrụ mmepụta gị.
Ogo Control at Production Volume
Mmepụta olu dị elu na-emepụta ihe egwu dị mma dị iche na obere olu - obere usoro akụkụ nke a na-anabata na obere oge nwere ike ịkpata nsogbu ubi na nde akụkụ kwa afọ. Anyị mmepụta àgwà usoro na-agwa nke a:
- Statistical Usoro Control (SPC) - a na-eji eserese njikwa na-enyocha akụkụ dị egwu n'ofe mmepụta. Ihe nrịbama na-enweghị njikwa na-ebute nkwụsị pịa, nyocha na ọnọdụ ozugbo tupu nsogbu ahụ eruo olu mbupu.
- In-die sensing - maka elu-nkenke olu mmemme, anyị na-ejikọta anwụ-ndokwasa sensọ na-achọpụta misfeed, akụkụ ọnụnọ, na breakage ozugbo. Pịa na-akwụsị na mgbaama mmejọ - ọ bụghị mgbe akụkụ dara ada hapụrụ anwụ.
- Ngwá ọrụ mmezi nhazi oge - A na-ewepụta oge ịkụ ọkpọ na ịnwụ na FAI dabere na isi ike ihe yana geometry akụkụ. A na-eme atụmatụ mmezi ahaziri n'ime kalenda mmepụta iji gbochie iyi uwe na-achịkwaghị achịkwa na-emetụta akụkụ akụkụ.
- AQL sampling kwa mbupu - nyocha ikpeazụ tupu mbupu ọ bụla na-esote ANSI / ASQ Z1.4 atụmatụ nlele na AQL 1.0 ma ọ bụ 0.65 dị ka akọwapụtara site na mmemme ndị ahịa.
Materials for High Volume Production
Anyị na-agba ọsọ ihe ndị a na mmemme anwụ na-aga n'ihu dị elu:
- Oyi akpọrepu ígwè (SPCC, DC01, DC04, ST12) - ihe kachasị elu nke ukwuu; brackets, clips, enclosures, hardware
- HSLA na AHSS (DP600), DP8 - akụkụ arụ ọrụ ụgbọ ala chọrọ ike dị elu na obere ọkpụrụkpụ
- ọkụ steel galized na ọkụ eletrik. - HVAC, ewu na ngwaike n'èzí na olu
- Igwe anaghị agba nchara (304, 430) - mmepụta nke akụrụngwa na-eguzogide ọgwụ, ihe nkwado akụrụngwa na akụrụngwa na-eguzogide ọgwụ.
- Aluminom (3003, 5052) - ihe ndị dị arọ, ngwaike batrị EV, ihe mkpuchi eletrik
- Ọla kọpa (C11000, C26000) - kọntaktị eletriki, ọnụ ọnụ, oghere ụgbọ ala na oke olu
Maka mmemme olu dị elu, anyị na-azụta ihe n'ọnụọgụ coil zuru oke site na isi mmalite igwe nri akwadoro. A na-etinye akwụkwọ nyocha ihe onwunwe site na nọmba okpomọkụ maka traceability n'ofe mmepụta.
njikwa mmemme inyefe oke dị elu
Mmemme olu dị elu chọrọ njikwa usoro ọkọnọ karịrị naanị mmepụta. Anyị na-akwado ihe ndị a maka ndị ahịa OEM olu:
- Iwu ịzụta akwa mkpuchi - kwenye olu kwa afọ n'ihu, nhazi oge ewepụtara kwa ọnwa ma ọ bụ nkeji iri na ise iji dakọọ oriri mmepụta gị.
- Kanban na JIT nnyefe - maka ndị ahịa nwere nhazi usoro mmepụta ihe, anyị nwere ike ịhazi ihe na-ebute mbupu na akara ngosi ngwaahịa gị karịa ụbọchị ntọhapụ.
- ngwaahịa ihe nchekwa ngwaahịa emechara - anyị na-edobe ngwaahịa nchekwa ekwenyero n'ụlọ ọrụ anyị iji nweta spikes olu ma chebe megide mmụba ọkwa dị mkpụmkpụ.
- Injinia mgbanwe ọkwa (ECN) njikwa - na oke olu, ECN ga-ejikwa nke ọma iji zere akụkụ agwakọtara na agbụ ọkọnọ. Anyị na-eji ụbọchị arụmọrụ ECN edebere yana ọnụọgụ akụkụ nke njikwa nlegharị anya akụkụ nke ọma.
- Nkwekọrịta ọnụahịa ogologo oge - maka mmemme ọtụtụ afọ, anyị na-enye nkwekọrịta ịnye ọnụahịa kwa afọ yana usoro mkpali akọwapụta nke ejikọtara na indices ihe.
Ọrụ emetụtara
- Mpempe ígwè dị ala. - obere ọsọ na mmepụta akwa tupu mmalite mmemme olu dị elu
- OEM ịkụ akara ígwè mmemme - njikwa mmemme zuru oke na nkwado PPAP na ECN
- Na-aga n'ihu ọnwụ ịkụ akara - nkọwa zuru ezu usoro nchịkọta na ikike nkọwa
- Omenala ịkụ akara metal - DFM nyochaa maka akụkụ ọhụrụ mmemme na-abanye mmepụta
- ụlọ nrụpụta anyị - pịa akụrụngwa ndepụta, certifications, na ikike nnyocha
- ịkụ akara ígwè akụkụ - ngwaahịa ngwaahịa na ngwa ụlọ ọrụ
Mpempe igwe dị elu - Ajụjụ a na-ajụkarị
Gịnị kwa afọ olu a chọrọ maka elu olu na-aga n'ihu ọnwụ ịkụ akara na-eri-irè?
Nkwụsị-ọbụna na-adabere na akụkụ mgbagwoju anya na ngwá ọrụ itinye ego. Maka akụkụ dị larịị dị mfe, ngwá ọrụ anwụ na-aga n'ihu na-abụkarị ọnụ ahịa na akụkụ 50,000-100,000 kwa afọ. Maka nnukwu ọdụ ụgbọ mmiri dị mgbagwoju anya nwụrụ, ọnụ ụzọ olu na-abụkarị akụkụ 200,000-500,000 kwa afọ. N'okpuru ọnụ ụzọ ndị ahụ, arụrụ arụ na-egbu ma ọ bụ ịgbagọ na-adịkarị ọnụ ahịa. Anyị ga-eme ihe n'eziokwu tooling vs. olu nyocha dị ka akụkụ nke gị nkwuputa - anyị agaghị akwado a dị oké ọnụ ọnwụ karịa gị olu ziri ezi.
Ogologo oge ole ka ọ na-ewe iji mepụta ngwá ọrụ maka mmemme anwụ na-aga n'ihu dị elu?
Ọnwụ na-aga n'ihu dị elu na-ewekarị izu 6-12 site na ịnweta nkwado ruo nnwale nke mbụ, dabere na mgbagwoju anya anwụ na ọnụ ọgụgụ ọdụ. Usoro bụ: DFM nyochaa na nhazi nhazi nhazi (izu 1-2), nkwenye imewe anwụ (izu 1), CNC machining na EDM nke ihe ndị na-anwụ anwụ (izu 3-6), mgbakọ na-anwụ anwụ na tryout (izu 1-2), nyocha akụkọ mbụ na akụkọ FAI (izu 1). Anyị ga-enye nkọwa zuru ezu banyere oge nrụtụ aka gị.
Gịnị bụ mmepụta ọnụego maka elu olu ịkụ akara?
Mmepụta ọnụego dabere na pịa ọsọ, akụkụ kwa ọrịa strok, na okirikiri oge. N'elu igwe igwe na-agba ọsọ dị elu na 200 spm na otu akụkụ kwa ọrịa strok, ọnụ ọgụgụ dị ukwuu bụ akụkụ 12,000 kwa elekere. Ịrụpụta nrụpụta netwọkụ (ịgbakọba maka nhazi, mgbanwe ihe, na nrụzi) na-agbakarị na 80-90% nke nnukwu ọnụego maka mmemme guzosiri ike. N'ihi na multi-akụkụ-kwa-stroke anwụ, net mmepụta akpịrịkpa nhata. Anyị ga-enye atụmatụ ọnụego mmepụta na ngụkọta ikike kwa afọ na nhota gị.
Kedu otu esi ejikwa ogo na nde akụkụ kwa afọ?
Na mmepụta olu, a na-achịkwa àgwà site na njikwa usoro kama nyocha. Anyị na-eji Statistical Usoro Control (SPC) iji nyochaa akụkụ dị oke mkpa n'otu oge, oge nhazi ngwá ọrụ akwadoro iji gbochie mkpagharị na-eyi uwe, nhụta in-die na mmemme dị oke elu, yana nlele nlele AQL tupu mbupu ọ bụla. Ebumnuche bụ ijide usoro n'ụdị tupu ha emepụta akụkụ na-adịghị mma - ọ bụghị ịhazi ha mgbe emechara.
Ị nwere ike ijikwa spikes olu ma ọ bụ nnyefe ngwa ngwa maka mmemme guzobere?
Ee, na nhazi atụmatụ. Maka mmemme ebe anyị na-edobe ngwaahịa ihe nchekwa ngwaahịa emechara, anyị nwere ike itinye ụda ọkwa dị mkpụmkpụ na-abawanye ruo ọkwa nchekwa. Maka spikes buru ibu, anyị chọrọ ọkwa izu 4-6 iji hazie oge mgbasa ozi na ịzụrụ ihe. Anyị na-akwado ka anyị kparịta ọnụ ọgụgụ kacha elu a na-atụ anya ya n'oge nhazi mmemme ka anyị nwee ike wulite ihe nchekwa na nkwekọrịta ikike dabara na profaịlụ gị chọrọ.
Onye nwe ngwá ọrụ ahụ, gịnị na-eme ya na njedebe nke mmemme?
Ngwá ọrụ ndị ahịa na-enweta bụ nke onye ahịa nwe ya. Anyị na-edobe ya n'oge mmemme wee weghachi ya ma ọ bụ bufee ya na njedebe mmemme na ntuziaka gị. Anyị na-edobe ndekọ ngwaọrụ n'uju gụnyere eserese anwụ, nkọwapụta akụrụngwa, akụkọ ọnụọgụ ogbugba, na ndekọ mmezi. Ọ bụrụ na ịchọrọ iru eru nke abụọ soplaya ma ọ bụ bugharịa mmepụta, gị tooling ndekọ na-ebufe na nwụrụ anwụ. Enwere ike ịhazi ịnyefe ngwa ọrụ ka emechara atụmatụ mgbanwe mmemme.
Mee atụmatụ mmemme ịkụ akara dị elu gị
Ọ bụrụ na ị na-eme atụmatụ mmemme akụkụ dị elu nke stampụ - ma ọ bụ mwepụta ngwaahịa ọhụrụ, mbufe ọkọnọ sitere na onye nrụpụta ọzọ, ma ọ bụ ihe nrụpụta OEM - nzọụkwụ mbụ bụ nkwuputa ahaziri ahazi. Kekọrịta ihe osise gị, olu kwa afọ na ịdị mma chọrọ, anyị ga-eweghachite ọnụ ahịa ngwá ọrụ, ọnụ ahịa otu na olu gị, ọnụego mmepụta na atụmatụ akwụkwọ mma n'ime ụbọchị azụmaahịa 2.
Ọrụ ịkụ akara emetụtara
ọrụ OEM ịkụ akara na PPAP na nnyefe zuru ụwa ọnụ.
Onye na-ebubata China nke ISO nwere obere MOQ.
Ụlọ ahịa mgbasa ozi ọgbara ọhụrụ nwere ngwá ọrụ ime ụlọ.
Short-agba na Prototype ịkụ akara si 100 PC.
Ngwa eletrọnịkị na n'ibu nkenke.
Kọntaktị, bọsbar, na ọnụ maka OEM eletriki.
Akụkụ stampụ gbakwunyere ịgbado ọkụ, riveting na kitting.
Akụkụ dị mgbagwoju anya ruo 800 × 600 mm.
ruo 1,500 SPM maka njikọ na ọnụ ọnụ.