Aluminom ịkụ akara akụkụ na-anapụta ihe unmatched Nchikota fechaa ewu, corrosion iguzogide, na-eri-irè mmepụta si electronic. Na Akụkụ stampụ igwe, anyị na-arụpụta nkenke aluminum components na tolerances ruo ± 0.01 mm, na-eje ozi OEM n'ụwa nile na JIT nnyefe si anyị ISO 9001: 2015 gbaara eweta.
N'adịghị ka stampụ ígwè, aluminum chọrọ kpọmkwem alloy nhọrọ, pịa tonnage mgbako, na anwụ imewe echiche n'ihi na ya ala njupụta na elu thermal conductivity. Ntuziaka a na-ekpuchi ihe niile ndị injinia na ndị otu ịzụrụ ihe chọrọ iji kọwapụta, isi mmalite, na nyocha akụkụ aluminom nwere akara.
Kedu ihe kpatara ịhọrọ Aluminom maka stampụ ọla?
Aluminom alloys na-enye uru dị iche iche karịa ígwè na igwe anaghị agba nchara na ngwa ihe stampụ:
| Ngwongwo | Aluminom (6061-T6) | Igwe anaghị agba nchara (A36) | igwe anaghị agba nchara 304 |
|---|---|---|---|
| Njupụta (g/cm³) | 2.70 | 7.85 | 8.00 |
| Ike Tensile (MPa) | 310 | 400 | 505 |
| Thermal Conductivity (W/m·K) | 167 | 50 | 16 |
| Corrosion Resistance | Dị oke mma | Ogbenye | Ezi |
| Ọnụ kwa kilogram (ihe dị ka) | $2.50 | $0.80 | $3.20 |
| Ike na ịdị arọ | 115 | 51 | 63 |
Mbelata ịdị arọ 2.9 × tụnyere ígwè na-eme ka aluminom bụrụ nhọrọ kacha mma maka ngwa nwere mmetụta dị arọ. Na akụrụngwa ụgbọ ala, mbelata ịdị arọ 10% ọ bụla na-eme ka arụmọrụ mmanụ dị mma site na 6-8%.
Aluminom Alloys nkịtị maka ịkụ akara
1100 Series (Azụmahịa Dị Ọcha)
- iwe: H14, H18
- Ike Tensile: 110a-1
- Kasị mma maka: Ngwa kemịkalụ, okpomọkụ mgbanwe, ihe eji achọ mma
- Stampability: magburu onwe ya - ductility kacha elu nke ihe niile aluminom alloys
3003 Series (Al-Mn Alloy)
- iwe: H14, H16
- Ike Tensile: 130-200 MPa
- Kasị mma maka: Ngwa nri, tankị nchekwa, ọnụ ụzọ ebe ndọba ụgbọala
- Stampability: Dị mma - ike na-agafeghị oke na ọmarịcha usoro
5052 Series (Al-Mg Alloy)
- iwe: H32, H34
- Ike Tensile: 215-260 MPa
- Kasị mma maka: mmiri mmiri, tankị mmanụ ọkụ, chasis eletrik
- Stampability: Ọ dị mma - ike dị elu na-achọ ka ntanye pịa.
6061 Series (Al-Mg-Si Alloy)
- iwe: T4, T6
- Ike Tensile: 240-310 MPa
- Kasị mma maka: braket ihe owuwu, ihe eji eme ikuku, chassis ụgbọ ala
- Stampability: Na-agafeghị oke - T6 iwe siri ike ịmepụta; T4 họọrọ maka ihe osise miri emi
5005 Series
- iwe: H32, H34
- Ike Tensile: 140-185 MPa
- Kasị mma maka: Anodized architectural panels, nameplates, ngwa ngwa
- Stampability: Ọ dị mma - ngwụcha anodizing na-agbanwe agbanwe
Aluminom ịkụ akara Processes
Blanking na ịkpọpu
Blanking na-ebipụ profaịlụ mpụta nke akụkụ ịkụ akara aluminum site na ngwaahịa mpempe akwụkwọ. Ịkpọpu ihe na-emepụta atụmatụ ime dị ka oghere, oghere, na louvres.
Isi ihe maka aluminum:
- Mwepu: 5-7% nke ọkpụrụkpụ ihe (dị ala karịa ígwè 8-10%)
- Ihe anwụ anwụ: D2 ngwá ọrụ ígwè ma ọ bụ carbide maka oke olu na-agba
- Burr elu: ≤0.05 mm nwere ike nweta ya na ngwa ngwa ala
na-ehulata na akpụ
Aluminom na-arụ ọrụ siri ike n'oge a na-akpụ, ya mere enwere ike ịchọ ka anneal nke etiti maka geoometries dị mgbagwoju anya. radii gbagọ agbagọ:
| Alloy | Min Bend Radius (90°) |
|---|---|
| 1100-H14 | 0.5t |
| 3003-H14 | 0.5t |
| 5052-H32 | 1.0t |
| 6061-T6 | 2.0t |
Ebee t = ihe ọkpụrụkpụ. Radi siri ike chọrọ iwe dị nro ma ọ bụ ikpo ọkụ na-etolite.
Ihe osise miri emi
Ihe osise miri emi na-agbanwe mpempe akwụkwọ alumini dị larịị ka ọ bụrụ akụkụ nke nwere ụdị iko ma ọ bụ igbe. Oke mmachi (LDR) maka aluminom na-abụkarị 2.0-2.2, ma e jiri ya tụnyere 2.2-2.4 maka igwe dị nro.
Ihe ndị dị mkpa:
- Nrụgide oghere oghere: 1.5-3.0 MPa maka aluminom
- Ọsọ ọsọ: 50-200 mm / s (dị nwayọọ karịa ígwè iji zere ịkwa akwa)
- mmanu mmanu: Ihe dị mkpa - jiri ogige ihe osise sịntetik ma ọ bụ ihe nkiri polyethylene
Na-aga n'ihu Die ịkụ akara
N'ihi na elu-olu aluminum ịkụ akara akụkụ (10,000+ nkeji), na-aga n'ihu anwụ na-ejikọta multiple arụmọrụ na otu pịa strok:
- Ịkpọpuo pilot (ebe ziri ezi)
- Blanking (profaịlụ elu)
- Na-akpụ (ehulata, flanges, embosses)
- Coining (tight ndidi atụmatụ)
- ikpeazụ blanking (nkewa nkewa)
Mmepụta ọnụego: 60-300 akụkụ kwa nkeji dabere na akụkụ mgbagwoju anya na pịa ọsọ.
Nyefee anwụ ịkụ akara
Nyefee anwụ aka ibu aluminum na-adịghị na-eri nri n'onwe ha. Akụkụ ahụ na-ebufe n'etiti ọdụ ụgbọ mmiri n'ụzọ igwe ma ọ bụ site na sistemụ mbufe servo.
kacha mma maka: Ogwe ahụ nke ụgbọ ala, ụlọ ngwa ngwa, nnukwu mkpuchi ihe karịrị 300 mm ogologo.
Nlereanya akụkụ.
Standard tolerances maka aluminum stamped akụkụ kwa ISO 2768-mK:
| Njirimara | Adịkarị ndidi |
|---|---|
| Akụkụ Linear (≤300 mm) | ±0.2 mm |
| Linear akụkụ (> 300 mm) | ±0.3 mm |
| dayameta oghere | ±0.05 mm (nkenke) |
| Bend angle | ±0.5° |
| Ọkpụkpọ ala (kwa 100 mm) | 0.1 mm |
| Burr elu | ≤0.05 mm |
Nkwekọrịta siri ike (± 0.01 mm) enwere ike ime ya na arụmọrụ nke abụọ: ịcha afụ ọnụ, ichicha, ma ọ bụ imecha CNC.
Nhọrọ ọgwụgwọ elu
elu elu elu elu elu elu.
- Anodizing: Ụdị II (ihe ịchọ mma, 5-25 μm) ma ọ bụ Ụdị III (uwe siri ike, 50-150 μm). Na-eme ka nguzogide corrosion na-eyi ike ruo 60-70 HRC.
- mkpuchi ntụ ntụ: 60-120 μm ọkpụrụkpụ. Ọ dị mma maka ikpughe n'èzí. RAL agba dakọtara dị.
- Ntụgharị kemịkalụ (Chromate): MIL-DTL-5541 Ụdị I ma ọ bụ II. Na-enye nchebe corrosion ka ọ na-ejigide conductivity.
- Ngwa elektrọn: Na-ewepụ 10-25 μm maka imecha mirror. Nke a na-ahụkarị maka akụrụngwa ahụike na nri ọkwa nri.
- PassivationCitric acid passivation kwa ASTM A967 maka nkwalite nguzogide corrosion.
Ngwa sitere na ụlọ ọrụ mmepụta ihe
Ụlọ ọrụ ụgbọala
- Mgbochi batrị na trays (ngwa EV)
- Efere ọkụ maka ngwa eletrọnịkị
- Ihe nkwado ihe owuwu na nkwado
- Kpachapụta na ihe eji achọ mma
- Ngwa sistemu mmanụ.
Eletrọnịkị
- EMI/RF ihe mkpuchi mkpuchi
- Igwe ọkụ (wepụrụ na stampụ)
- Mkpịsị ọnụ njikọ na ụlọ
- PCB arịọnụ mgbodo
- ụlọ ọkụ ọkụ LED
Aerospace
- mkpisiaka akụkụ ime ime
- Ụlọ akụrụngwa
- Akụkụ ikuku ventilashị
- Ihe nrụnye anaghị arụ ọrụ
- Cable management clips
Ngwa
- njikwa ogwe njikwa
- Ụlọ moto na brackets
- Okpomọkụ Exchanger ntù
- Ihe eji achọ mma
- Efere
Energy and Solar
- Igwe ọkụ anyanwụ na ihe nkwado
- ụlọ inverter
- Njikọ Busbar
- Mpempe ọnụ batrị
- Transformer laminations
Njikwa ogo maka akụkụ ịkụ akara Aluminom
Nyocha akụkụ
- CMM (igwe nhazi nhazi) maka akụkụ dị oke egwu.
- Ihe atụ anya maka nkwenye profaịlụ
- Go/no-go gauges maka oghere oghere
- Nnwale nleba anya maka ụkpụrụ Ra
Nnwale ihe onwunwe
- XRF (X-Ray Fluorescence) spectroscopy maka ihe mejupụtara alloy
- Nnwale ike (Rockwell B maka aluminom)
- Nnwale tensile kwa ASTM E8
Ogo elu
- Nleba anya n'okpuru 10 × mmụba
- Mmụba ọkpụrụkpụ mkpuchi (eddy current ma ọ bụ magnetik)
- Nnwale ịgba nnu maka ASTM B117 (opekempe awa 336 maka akụkụ anodized)
- Nnwale adhesion kwa ASTM D3359 maka akụkụ agba/nkpuchi.
Ihe ndị na-eri ọnụ maka Aluminom ịkụ akara
| Isi ihe | Mmetụta dị na ọnụ ahịa |
|---|---|
| ọkwa ihe | 6061-T6 na-akwụ ụgwọ 20-30% karịa 1100-H14 |
| Mpempe akwụkwọ mpempe akwụkwọ | Ngwaahịa dị arọ = ọnụ ahịa ihe dị elu, tonnage pịa ọzọ. |
| mgbagwoju anya akụkụ | Ọnwụ na-aga n'ihu nwere ọnụ ahịa ngwá ọrụ dị elu, ọnụ ala kwa otu akụkụ |
| Tolerances | ± 0.01 mm na-agbakwụnye 15-25% karịa ọkọlọtọ ± 0.2 mm |
| Ngwọta dị n'elu | Anodizing na-agbakwụnye $0.50-2.00/akụkụ dabere na spec |
| Mpịakọta | 10,000+ nkeji na-ebelata 40-10-0t na-eri kwa-1-1. |
| Ọrụ nke abụọ | Deburring, ịme ọpịpị, ịgbado ọkụ tinye $0.20-1.50/akụkụ |
Oke ọnụahịa ọnụahịa: $0.15-5.00 kwa akụkụ maka mpịakọta nke 1,000-50,000 nkeji, dabere na nha na mgbagwoju anya.
Otu esi akọwapụta akụkụ ịkụ akara aluminom
Mgbe ị na-arịọ see okwu, nye:
- eserese 2D/3D (DWG, STEP, IGES, ma ọ bụ PDF)
- nkọwapụta ihe (alloy + iwe, e.g., 6061-T6)
- Mpempe akwụkwọ mpempe akwụkwọ (dịka ọmụmaatụ, 1.5 mm)
- Ngwọta dị n'elu (dịka, MIL-A-8625 Ụdị II, Klas 1)
- Tolerances (ihe ntụaka ISO 2768 ma ọ bụ kọwaa akụkụ dị oke egwu)
- Olu kwa afọ (maka ngwá ọrụ amortization)
- Ogo chọrọ nyocha, ọkwa PPAP
Ajuju Ajuju
Gịnị bụ opekempe usoro nke akụkụ maka aluminom ịkụ akara akụkụ?
Ọtụtụ ndị na-eweta ịkụ akara omenala chọrọ 500-1,000 opekempe maka ịnwụ ngwa ngwa ngwa ngwa. N'ihi na prototype ma ọ bụ obere-agba ọsọ quantities (10-100 iberibe), soft tooling ma ọ bụ laser ọnwụ na-ehulata na-enye a ọnụ-irè uzo ozo na-enweghị ike tooling ego.
Kedu ihe alloy aluminom kacha mma maka ịse miri emi?
1100-O na 3003-O (iwe ọkụ na-ewe iwe) na-enye ihe osise miri emi kachasị mma n'ihi oke ductility. Maka ngwa ndị chọrọ ike nrụpụta, 5052-H32 na-enye ezigbo nguzozi nke nhazi na ike. Zere 6061-T6 maka ihe osise miri emi - iwe ọkụ siri ike nke mmiri ozuzo na-akpata mgbawa na nsonye n'elu 1.5.
Kedu ka stampụ aluminum si atụnyere nkedo anwụ?
Aluminom stampụ na-arụpụta akụkụ ndị nwere mgbidi dị gịrịgịrị (0.3-6.0 mm) yana nnabata siri ike na mpịakọta dị elu. Nkedo anwụ na-emepụta geometry 3D dị mgbagwoju anya nwere ọkpụrụkpụ mgbidi nke 2-8 mm. ịkụ akara na-enweta mmeri maka akụkụ dị larịị ma ọ bụ nke dabara adaba na olu 10,000+ kwa afọ; anwụ nkedo na-enweta mmeri maka ụlọ dị mgbagwoju anya nwere atụmatụ ime. Ọnụ ego nke otu akụkụ na-emekarị ihe dịka nkeji 5,000-10,000.
Gịnị na-akpata mgbawa n'oge aluminom ịkụ akara?
Ihe na-akpatakarị gụnyere: ezughị ezu mkpochapụ n'etiti ntụmadị na ịnwụ (na-abawanye na 7-8% nke ọkpụrụkpụ), na-ezighị ezi alloy iwe (gbanwee si T6 ka T4 ma ọ bụ O), oké ịbịaru ọsọ (belata na 50-100 mm / s), ezughị ezu lubrication (jiri chlorinated ma ọ bụ nkọ 5). gbadaa radius).
Enwere ike welded akụkụ ịkụ akara aluminum?
Ee. 5052 na 6061 alloys bụ ngwa ngwa weldable site TIG, MIG, ma ọ bụ laser ịgbado ọkụ. Usoro 2000 na 7000 siri ike ịgbado ọkụ ma nwee ike ida iwe ọkụ na mpaghara okpomọkụ metụtara. Maka mgbakọ welded, ezipụta 5052-H32 ma ọ bụ 6061-T6 nwere ịka nká nke weld iji weghachi ihe onwunwe T6.
Nweta Kwuonụ maka Aluminom ịkụ akara Akụkụ
Ị dịla njikere isi nweta akụkụ ịkụ akara aluminum ziri ezi? Akụkụ stampụ igwe na-enye:
- Free DFM (Design for Manufacturability) analysis
- Prototype na mmepụta dị elu (100 ka 1,000,000+ nkeji)
- ISO 9001: 2015 gbaara mma management
- Nnyefe JIT na North America, Europe, na Asia
- Full material traceability and inspection report
Kpọtụrụ ndị otu injinia anyị. ma ọ bụ rịọ maka ntinye with your eserese na nkọwapụta.