Zurfin zane bugawa ne na musamman takardar karfe kafa tsari cewa canza lebur karfe blanks zuwa zurfi, m, uku-girma siffofi - kofuna, gwangwani, enclosures, gidaje, da cylindrical aka gyara - ta jerin sarrafawa zane ayyuka. Ba kamar tambari na al'ada ba wanda ke samar da sassa masu laushi ko mara zurfi, zane mai zurfi yana haifar da sassa mara kyau inda zurfin ya wuce diMaƙerin hatimierior tsarin mutunci, aikin-hujja, da santsin ƙasa gama ba tare da welded gidajen abinci ba.
staci mai zurfi zane sassa. mota, sararin samaniya, lantarki, likitanci, tsaro, da aikace-aikacen masana'antu. Ƙarfin mu ya haɗa da zane-zane mai zurfi guda ɗaya da matakai masu yawa, canja wurin zane mai zurfi, da kuma ci gaba mai zurfi a cikin aluminum, karfe, bakin karfe, jan karfe, da tagulla.
Tsarin Zane Mai zurfi Ya Bayyana.
Tsarin zane mai zurfi na ƙarfe ya ƙunshi matakai masu mahimmanci:
- Shiri mara kyau - Faifan karfe mai lebur ko siffa mai siffa an yanke shi daga hannun takarda. Ana ƙididdige girman sarari da siffa bisa ƙaƙƙarfan sashin lissafi don tabbatar da isassun kayan da za a zana.
- Farko zana - wani naushi ya tilasta ɓoyayyen cikin rami mai mutuwa yayin da babu komai yana sarrafa kwararar kayan. Ƙarfen yana gudana akan radius na mutu kuma zuwa cikin rami, yana samar da siffar kofin farko.
- Sakewa - don ɓangarori masu zurfi, ƙarin matakan zana sannu a hankali rage diamita kuma ƙara zurfin. Kowane matakin jaja yana rage diamita da 20-30%.
- Ironing (na zaɓi) - kaurin bango yana raguwa kuma an daidaita shi ta hanyar tilasta ƙoƙon ta zoben ƙarfe, yana samar da daidaitaccen sarrafa kaurin bango.
- Gyara - wuce haddi abu a baki (ja kunnuwa) an cire don cimma karshe tsawo da gefen ingancin.
- Sakandare ayyuka - ana ƙara huda, ƙwanƙwasa, zaren zare, flanging, ko wasu fasaloli kamar yadda ake buƙata.
Me yasa Zabi Zurfin Zane bugawa
- M yi gini - babu welds, gidajen abinci, ko seams yana nufin babu maki mara ƙarfi, babu hanyoyin zubewa, kuma babu abubuwan damuwa. Sassan suna da ƙarfi iri ɗaya a ko'ina.
- Babban ingancin tsarin - aikin sanyi yayin aikin zane yana ƙara ƙarfin kayan aiki da ƙarfin ƙarfi ta 10-30%, yana samar da sassan da suka fi ƙarfi fiye da kayan takarda na asali.
- Smooth surface gama - zurfin zana sassa suna da kyakkyawan ingancin saman da ake buƙatar ƙaramar kammala sakandare. Filayen ciki da na waje suna da santsi da daidaito.
- Tasirin farashi a girma - zurfin zane kayan aiki yana samar da sassa da sauri tare da ƙarancin sharar kayan abu. Kudaden kashi-kashi yana da matukar ƙasa da mashin ɗin, juyi, ko ƙirƙira a adadin samarwa.
- Ƙaƙwalwar ƙira - Silindrical, oval, rectangular, square, da hadaddun sifofin asymmetric duk ana iya samun su ta hanyar zane mai zurfi.
- Haƙuri mai tsauri - daidaiton girman inci na ± 0.001 inci akan diamita da ± 0.003 inci akan zurfin abu ne mai yiwuwa akai-akai.
- Ƙimar kayan aiki - sama da kashi 85% amfani da kayan abu ne na yau da kullun, tare da juzu'i iyakance ga zoben datsa da ƙarancin lalacewa.
Zaɓuɓɓukan kayan abu don Zane mai zurfi
Mafi kyawun kayan don zane mai zurfi suna da babban ductility da tsarin hatsi iri ɗaya. Abubuwan da aka fi zana mu sun haɗa da:
- Aluminum 1100, 3003 - kyakkyawan zane, nauyi mai nauyi, juriya mai lalata. Mafi dacewa don samfuran mabukaci, kwantena abinci, da maƙallan lantarki.
- Aluminum 5052 - ƙarfi mafi girma tare da kyawu mai kyau. Ana amfani da shi don aikace-aikacen ruwa da sararin samaniya.
- Cold Rolled Karfe 1008 - mafi yawan abin da aka zana mai zurfi. Kyakkyawan tsari, ƙananan farashi, mai kyau don aikace-aikacen motoci da masana'antu.
- Bakin Karfe 304 - lalata resistant tare da mai kyau drawability. Ana amfani da shi don magani, sarrafa abinci, da aikace-aikacen ruwa. Yana buƙatar kulawar tsari a hankali saboda taurin aiki.
- Bakin Karfe 316 - mafi girman juriya na lalata ga muhallin sinadarai da ruwa.
- Copper C110 - mai kyau don aikace-aikacen lantarki da thermal. Sosai ductile da sauƙin zana.
- Brass C260 - mai kyau drawability tare da m bayyanar. Ana amfani dashi don kayan ado da kayan lantarki.
Zurfafa Zane Rukunni da Harsashi don Taro na OEM
Don ƙungiyoyin siye waɗanda ke samo shinge mai zurfi, harsashi, kofuna, da gidaje, muna goyan bayan bayanan zagaye, rectangular, da na al'ada tare da kaurin bango mai sarrafawa, radi mai santsi, da filaye mai maimaitawa. Aikace-aikace na yau da kullun sun haɗa da harsashi na firikwensin, gwangwani baturi, shingen lantarki, murfin garkuwa, da gidajen ƙarfe masu kariya inda jikin da ba shi da sumul yana rage walda da haɗarin ɗigo.
Zurfafa Zane Sassan Aikace-aikace
Zurfin zane tambari yana hidima ga masana'antu da aikace-aikace daban-daban:
- Masana’antar motoci - Gidajen firikwensin, abubuwan tsarin man fetur, gwangwani na jakar iska, abubuwan shaye-shaye, da tafkunan ruwa
- Aerospace - kayan aikin jirgin sama, gidaje na tauraron dan adam, silinda na ruwa, da tasoshin matsa lamba
- Lantarki - Gwangwani na kariya na RF, gwangwani baturi, shari'o'in capacitor, da mahalli masu haɗawa
- Likitan — surgical instrument handles, device housings, implant components, and sterilization containers
- Tsaro - casings na harsashi, kayan aikin kayan aiki, gidaje kayan aikin sadarwa
- Kayayyakin Mabukaci - kayan aikin tiyata, gidaje na na'ura, abubuwan da aka sanyawa, da kwantena masu haifuwa
- Masana'antu - tasoshin matsa lamba, tacewa, silinda na ruwa, da kwantena masana'antu
Zurfafa Zane Abun iyawa
| Iyawa | Ƙididdiga |
|---|---|
| Matsakaicin zurfin zane | 12 inci |
| Kewayon diamita | 0.25 inci zuwa 12 inci |
| Material kauri | 0.005 inci zuwa 0.125 inci |
| Rabo zurfin-zuwa diamita | Har zuwa 2:1 zane guda ɗaya, mafi girma tare da jajayen jakunkuna |
| Haƙurin bango | ± 0.001 inci |
| Hanyoyin zana | Mataki ɗaya, matakai da yawa, danna canja wuri, ci gaba |
| Ƙarfin latsa | 25 zuwa 400 tons |
Koyi morSheet bugun karfe a cikin jagoranmu: Aikace-aikacen Ƙarfafawa.
Tambayoyin da ake yawan yi
Menene zurfin zane tambari?
Zurfin zana bugawa tsari ne na ƙirƙira ƙarfe wanda ke canza ƙwanƙolin ƙarfe mai lebur zuwa zurfin, sarari, siffofi masu girma uku kamar kofuna, gwangwani, shinge, da gidaje. Tsarin yana samar da sassan da ba su da ƙarfi ba tare da haɗin gwiwar walda ba, yana ba da ingantaccen tsarin tsari.
Menene zurfin zane?
Za mu iya cimma zurfin zana har zuwa inci 12, tare da zurfin-zuwa diamita na 2: 1 ko mafi girma dangane da ƙirar kayan da sashi. Matakan ja da baya da yawa suna ba da damar samar da sassa masu zurfi a hankali.
Wadanne kayan aiki ne mafi kyau don zane mai zurfi?
Mafi kyawun kayan don zane mai zurfi sune waɗanda ke da babban ductility: aluminum 1100 da 3003, sanyi birgima karfe 1008 da 1010, bakin karfe 304, jan karfe, da tagulla. Zaɓin kayan aiki ya dogara da buƙatun aikace-aikacenku don ƙarfi, juriyar lalata, da ɗawainiya.
Nemi Magana
Aika zanen sashin ku zuwa [email kare] ko a kira +86 152-5047-1868.
Albarkatun Labarai
- Zane Mai Zurfi: Tsarin Makanikai da Kariya
- Aluminum bugawa: Alloy Selection Jagora
- Sheet bugun karfe
Albarkatun Labarai
- Jagorar Zana Tambarin Zurfi - Tsari, kayan aiki, da jagororin ƙira don zane mai zurfi.