China bugun karfe masana’anta | Metal Stamping Parts Ltd

Me yasa Tambarin Karfe Daga China?

kasar Sin lissafin kusan 40% na duniya tambura tambura. Kogin Pearl River Delta (Dongguan, Shenzhen, Guangzhou) da Kogin Yangtze (Shanghai, Suzhou, Ningbo) gida ne ga mafi girman taro na masana'antun talla, masu samar da kayan aiki, da masu samar da kayan aiki - duk a cikin layin dabaru guda ɗaya. Lokacin da kuke haɗin gwiwa tare da China karfe bugawa masana’anta kamar Metal Stamping Parts Ltd, za ka sami damar zuwa wannan cikakken wadata-sarkar muhallin halittu ba tare da saman sarrafa da yawa dillalai a fadin nahiyoyi.

Amfanin farashi na samo daga kasar Sin ya wuce nisa fiye da sauƙaƙan sasantawar aiki. Haɗaɗɗen bita na kayan aiki, sarƙoƙin samar da albarkatun ƙasa don ƙarfe, bakin karfe, aluminum, jan ƙarfe, da gami da tagulla, da ƙimar kuzari da ƙima, haɗawa don sadar da tanadi na 30 – 50% idan aka kwatanta da samar da daidaitaccen samarwa a Arewacin Amurka ko Yammacin Turai — ba tare da sadaukar da inganci ko daidaiton girma ba.

Wanene Mu - Shekaru 22+ na Madaidaicin Karfe bugawa

Metal Stamping Parts Ltd (Dongguan Chenghui Intelligent Technology Co., Ltd.) an kafa shi ne a cikin 2003 tare da injin sarrafa tan 200 guda ɗaya na OEM da kuma mafi yawan abokan tarayya don zama China. A cikin shekaru 22+ da suka gabata, mun girma zuwa cikakken sabis karfe bugawa masana’anta yana aiki da harabar samar da 25,000 m² a cikin Dongguan City, lardin Guangdong - mintuna 90 kacal daga tashar jiragen ruwa na Shenzhen na kasa da kasa.

A yau, kayan aikinmu suna gidaje sama da 60 na'urar buga tambarin daga 25-ton zuwa ton 1,000 na cikin gida mai ƙarfi. tooling and die-making workshop da CNC waya EDM, Sinker EDM, high-gudun CNC nika kayan aiki, da kuma surface nika. Wannan haɗin kai tsaye yana nufin muna sarrafa kowane mataki na aikin ku-daga tambarin samfur kuma ya mutu ci gaba ta hanyar samar da cikakken tsari da ayyukan sakandare.

Kai tsaye masana’anta Abvantages — Me ya sa Buy Kai tsaye daga Gidanmu Kayan aiki

Yin aiki tare da masana'anta kai tsaye yana kawar da ɓoyayyun farashi, jinkirin sadarwa, da kuma hatsarori masu inganci a cikin samfurin kamfani na ciniki. A nan ne key abũbuwan amfãni daga Sourcing hatimi sassa kai tsaye daga mu masana'antu bene:

1. Farashi Mai Gaskiya Ba tare da Alamar Middleman ba

Kamfanonin ciniki yawanci suna ƙara 15-30% zuwa tsoffin farashin masana'anta. Lokacin da kuka yi oda kai tsaye daga karfe bugawa masana’anta, ka sami masana’anta-ƙofa farashin cewa nuna ainihin kayan halin kaka, latsa lokaci, tooling amortization, da kuma gama-ba kome ba. Cikakkun bayanan mu sun rushe kowane nau'in farashi don ƙungiyoyin sayayya su iya daidaitawa da masu fafatawa a duniya tare da cikakkiyar fayyace.

2. Sadarwa kai tsaye tare da Ƙungiyoyin Injiniya

Ma'aikatan injiniyanmu na harsuna biyu suna sadarwa kai tsaye tare da ƙirar samfuran ku da ƙungiyoyi masu inganci. Babu tambayoyin fasaha na tace tsaka-tsaki ko rasa mahallin cikin fassarar. Lokacin da kuka ƙaddamar da zane don bita na DFM (Design for Manufacturability), injiniya ɗaya wanda ya inganta ƙirar ku ta mutu yana amsa tambayoyinku na fasaha-yawanci cikin sa'o'i 24. Wannan madauki na sadarwa kai tsaye yana da mahimmanci ga high-precision karfe bugawa ayyukan inda ake buƙatar haƙuri na ± 0.01 mm ko ƙaranci.

3. Saurin Samfura da Gajerun Lokacin Jagora

Ƙarfin kayan aiki na cikin gida yana kawar da makonnin lokacin jagorar da kamfanonin ciniki ke ciyarwa tsakanin shagunan kayan aiki daban da wuraren tambari. Muna isar da samfurin hatimi sassa a cikin 5-10 kwanakin aiki da kayan aiki na samarwa a cikin makonni 2-4. Don ayyukan gaggawa, shirye-shiryen kayan aiki masu sauri na iya isar da samfuran labarin farko a cikin 'yan kaɗan kamar kwanaki 7.

4. Ganuwa Production na Lokaci

Abokan masana'antar kai tsaye suna karɓar rahotannin samarwa na mako-mako, hotuna masu aiki, da sabuntawar bidiyo. Muna maraba da binciken masana'antu-duka sanar da ba a sanar da su ba-da kuma samar da bayanan SPC na ainihin-lokaci don mahimman bayanai. Wannan matakin bayyana gaskiya ba zai yiwu ba yayin aiki ta hanyar masu shiga tsakani.

5. M Order Quantities

Ko kuna buƙatar sassan samfuri 500 ko sassan samarwa miliyan 50 a kowace shekara, jeri na mu da tsarin motsi ya dace da buƙatun ku. Muna ba da Ƙarfe mai ƙarancin girma don aikace-aikacen alkuki da high girma samar bugawa tare da mutuwar ci gaba da ke gudana a bugun 60-300 a minti daya.

Takaddun shaida - ISO 9001 da IATF 16949

Takaddun shaida na tsarin gudanarwa ba abin tattaunawa ba ne ga masu samar da tambarin ƙarfe mai tsanani. Metal Stamping Parts Ltd yana kula da duka:

• ISO 9001:2015 - Gidanmu ingancin management system mutu-duk da ayyukan bugawa, logistics. Binciken na shekara-shekara na wasu masu rijista na shekara-shekara yana tabbatar da ci gaba da haɓakawa da sarrafa tsari.
• IATF 16949:2016 - Ma'aunin kula da ingancin motoci yana buƙatar APQP (Shirye-shiryen Ingantattun Samfura), PPAP (Tsarin Yarda da Sashe na Samar), FMEA (Yanayin Kasawa da Binciken Tasiri), MSA (Binciken Tsarin Ma'auni), da SPC azaman ainihin kayan aikin inganci. Wannan takaddun shaida ta cancanci mu a matsayin mai ba da Tier 1/Tier 2 don OEMs na kera motoci na duniya da masu haɗa tsarin.

dakin gwaje-gwajenmu na cikin gida an sanye shi da Zeiss CMM (Coordinate Measuring Machine, Injin Ma'aunin Ma'auni, Injin Fashin Gishiri, Mashinan Ma'aunin Gishiri, Injin Fashin Gishiri). calibrated hannun ma'auni. Kowane samarwa da yawa yana jurewa Binciken Labarin Farko (FAI) a kowane AS9102 ko takamaiman tsarin abokin ciniki, kuma samarwa mai gudana yana amfani da saka idanu na SPC tare da Cpk ≥ 1.33 don halaye masu mahimmanci.

Ƙarfin Ƙarfafawa - Cikakkun Tambarin Sabis

Layukan samar da mu suna goyan bayan cikakken tsarin aiwatar da hatimin ƙarfe:

Ci gaba Die bugawa

Babban saurin ci gaba yana mutuwa don sassan da ke buƙatar ƙirƙira da yawa, huda, da ayyukan ɓoyayyiya a cikin bugun latsa guda ɗaya. Adadin zagayowar 60-300 SPM don lebur da kafaffen sassa a cikin juzu'i daga 50,000 zuwa 200+ miliyan guda a kowace shekara.

Zurfin Zana bugawa

Silindrical maras sumul, rectangular, da bawo, kofuna, da rukunai masu siffa marasa tsari. Zana ma'auni har zuwa 2.0 a cikin aiki guda ɗaya tare da damar zana matakai da yawa don abubuwan da suka fi zurfi. Abubuwan sun haɗa da bakin karfe 304/316, aluminum, jan karfe, da carbon karfe.

Canja wurin mutun bugawa

Tsarin canja wuri mai sarrafa kansa don manyan sassa masu rikitarwa waɗanda ke buƙatar sarrafa mutum tsakanin tashoshi. Mafi dacewa don abubuwan haɗin gine-gine na kera, gidajen kayan aiki, da shingen masana'antu tare da kafa zurfin da ya wuce 100 mm.

Short Run & Prototype bugawa

Kayan aiki mai laushi, waya EDM ya mutu, da tsarin kayan aiki na zamani don adadi daga 100 zuwa 50,000 guda. Samar da gada don tallafawa lokutan haɓaka samfura yayin da ake yin aiki mai wahala.

Ayyukan Sakandare

Tapping, deburring, waldi (MIG/TIG/tabo), zafi magani, foda shafi, electroplating (zinc, nickel, tin, chrome), anodizing, passivation, da Laser engraving. Cikakkun taro bugawa karfe tare da haɗakar abubuwa da yawa da gwajin aiki akwai a cikin gida.

Materials Muna sarrafa

Matsalolin mu da mutuƙar an ƙera su ne don sarrafa nau'ikan ƙarfe da gami:

• Carbon Karfe - SPCC, SPHC, SECC, DC01-DC06, ASTM A36, A1008
• Bakin Karfe — SUS 304, 304L, 316, 316L, 430, 410 bakin karfe bugawa
• Aluminum — 1100, 3003, 5052, 6061, 5754 alloys
• Copper & Brass — C110, C260, C280, C510 phosphor jan karfe bugawa
• Alloys na Musamman - Inconel, titanium, beryllium jan karfe, molybdenum

Ƙarfin kauri na kayan aiki ya fito daga 0.05 mm (bakin ciki-bakin ciki) zuwa 12 mm (farantin mai nauyi), tare da juriya ta ISO 2768, zanen abokin ciniki, ko ± 0.01 mm don aikace-aikacen madaidaicin.

Masana'antu Muna Bauta

A matsayin madaidaicin karfe bugawa maroki, muna isar da sassa zuwa sassa daban-daban:

• Masana’antar motoci - Masu haɗawa, baka, shirye-shiryen bidiyo, gwangwani na garkuwa, abubuwan baturi don EV/HEV
• Lantarki - Garkuwan EMI/RFI, firam ɗin gubar, magudanar zafi, fitilun masu haɗawa, lantarki lambobin sadarwa
• Aerospace - Tsarin tsarin, gidaje na firikwensin, babban abin dogaro.
• Kayan Kayan Gida - Motoci kayan hatimin kayan aikin
• Na'urorin Likita - Abubuwan kayan aikin tiyata, gidaje da aka dasa, sassan kayan aikin bincike
• Gina — Structural brackets, facade clips, anchor plates
• Makamashi & Makamashi - Na'urar hawan hasken rana, na'urorin wutan lantarki, sandunan bas

Saji na Duniya - Isar da Kofa zuwa Kofa daga kasar Sin

Jirgin da aka hatimi daga wurin Dongguan ɗinmu ga abokan cinikinmu a duk duniya ba su da matsala saboda ƙwararrun ƙwararrun ƙungiyar dabaru na fitarwa da kafa haɗin gwiwar jigilar kaya:

Jirgin Ruwa na Tekun (FCL & LCL)

Yawancin samarwa suna yin odar jigilar kayayyaki ta teku daga tashar jiragen ruwa na Shenzhen/Yantian ko Guangzhou/Nansha. Cikakkun nauyin kaya (FCL) don oda mai girma da ƙananan kaya (LCL) don ƙarami. Yawancin lokutan wucewa: kwanaki 14-18 zuwa Tekun Yammacin Amurka, kwanaki 28-35 zuwa gabar Tekun Gabashin Amurka, kwanaki 25-30 zuwa tashoshin jiragen ruwa na Turai, da kwanaki 5-8 zuwa kudu maso gabashin Asiya.

Jirgin Jirgin Sama & Mai jigilar kayayyaki

umarni na gaggawa, samfura, da ƙananan jiragen ruwa ta hanyar DHL, FedEx, UPS, ko jigilar kaya. Lokacin jigilar kayayyaki na kwanaki 3-5 na kasuwanci zuwa manyan kasuwannin duniya. Muna yin shawarwari game da farashin kaya mai gasa kuma muna ba da tanadi kai tsaye ga abokan ciniki-babu alamar jigilar kaya.

Cikakken Takardun Fitarwa

Daftar kasuwanci, lissafin tattarawa, takardar shaidar asali, takaddun kayan aiki, rahotannin dubawa, takaddun yarda da RoHS/REACH, da kowane takamaiman ingancin bayanan abokin ciniki ana haɗa su tare da kowane jigilar kaya. DDP (Bayar da Aikin Biyan Kuɗi) da DAP (An Bayarwa a Wuri) ana samun sharuɗɗan akan buƙata don zaɓar kasuwanni.

Haɓaka & Ware Housing

Ga abokan cinikin da ke yin odar lambobi masu yawa, muna ƙarfafa jigilar kayayyaki don haɓaka amfani da kwantena da rage farashin kaya na kowace raka'a. Ma'ajiyar ajiyar kaya na zaɓi na zaɓi a cikin Shenzhen yana ba da damar jadawalin isar da kira-kashe don buƙatun sarkar samar da lokaci.

Tsarin Mu - Daga RFQ zuwa Samar da Jama'a

1. RFQ & Fasaha Bita Gabatarwa karfe bugawa quote tsari. Injiniyoyin mu suna nazarin abu, haƙuri, da buƙatun aiwatarwa a cikin sa'o'i 24.
2. DFM & Magana - Ƙira don Ƙirƙirar Ƙirƙira tare da cikakkun bayanai game da kayan aiki, farashin yanki, ayyukan sakandare, da marufi.
3. Tooling Design & Ƙirƙirar - 3D mutu simulation, CNC machining, waya EDM, da gwaji. Samfuran T1 da aka ƙaddamar tare da cikakken rahoton girma.
4. Samfuran Amincewa & PPAP - Binciken Labarin Farko, ƙaddamar da PPAP (Mataki na 3 ko ƙayyadaddun abokin ciniki), da takaddun shaida. Ana samun samarwa ne kawai bayan amincewar rubuce-rubuce.
5. Mass Production - Dedicated latsa Lines, SPC saka idanu, sarrafa kansa dubawa, da kuma cushe ta abokin ciniki takamaiman. Rahoton samarwa na mako-mako tare da hotuna.
6. Jigilar kaya & Bayan-Sales - Fitar da fakitin fitarwa, kulawar ɗaukar kaya, takaddun jigilar kaya, da tallafin fasaha mai gudana. Garanti na garanti akan kayan aiki da sassa.

Me yasa Global OEMs Zabi Metal Stamping Parts Ltd

Zaɓi dama China karfe bugawa masana’anta yana buƙatar fiye da kwatanta farashin guda. A cikin tarihin mu na shekaru 22+, mun gina haɗin gwiwa mai dorewa tare da OEMs sama da 300 da masu haɗa tsarin a cikin Arewacin Amurka, Turai, Japan, da Koriya ta Kudu ta hanyar isar da ginshiƙai uku akai-akai: inganci, bayarwa, da haɓaka farashi. Adadin riƙewar abokin cinikinmu ya wuce 92%, kuma yawancin abokan cinikinmu na asali daga 2003 suna kasancewa abokan hulɗa a yau.

Abin da ya banbanta mu shine sadaukarwarmu don ci gaba da ingantawa. Kowace shekara, muna zuba jari 8-12% na kudaden shiga a cikin sababbin fasahar jarida, kayan haɓaka kayan aiki, kayan aiki masu inganci, da horar da ma'aikata. Ƙungiyar aikin injiniyanmu tana riƙe da takaddun shaida a cikin Six Sigma, GD&T, da hanyoyin warware matsalar TRIZ. Muna shiga cikin nune-nunen cinikayya na kasa da kasa da suka hada da MACH, IMTS, da Canton Fair don ci gaba da kasancewa tare da yanayin masana'antu na duniya da bukatun abokin ciniki.

alhakin muhalli yana da mahimmanci ga ayyukanmu. Wurin mu yana aiki da tsarin sake yin amfani da ruwa mai rufaffiyar don tambarin sarrafa mai, ƙarfe mai sharar gida ana sake yin fa'ida 100% ta hanyar ingantattun na'urori masu lalata, kuma mun bi RoHS, REACH, da California Proposition 65 hane-hane. Ayyukan servo masu amfani da makamashi suna rage yawan amfani da wutar lantarki har zuwa 40% idan aka kwatanta da na'urorin inji na al'ada, suna goyon bayan ƙaddamar da mu ga masana'antu mai dorewa.

Tambayoyin da ake yawan yi

1. Menene mafi ƙarancin tsari (MOQ) don sassa masu hatimi?

Muna karɓar umarni daga guda 500 don gajeren gudu bugawa ayyukan ta amfani da kayan aiki mai laushi ko na zamani. Don kayan aiki na samarwa (mutuwar ci gaba, canja wuri ya mutu), MOQs na yau da kullun suna kewayo daga 5,000 zuwa guda 10,000 don tabbatar da saka hannun jari. Tuntube mu don ƙayyadaddun shawarwari na aikin-muna yawan samun ƙera mafita don daidaita farashin kayan aiki da oda girma.

2. Yaya tsawon lokacin da ake ɗauka don samun magana?

Daidaitaccen juyawa na RFQ shine sa'o'i 24 don madaidaiciyar bugawa geometries. Hadaddiyar ayyuka da suka shafi zurfin zane, da yawa matakai kafa, ko m tolerances iya bukatar 48-72 hours domin cikakken DFM bincike. Gabatar da zanen ku ta hanyar fam ɗin neman ƙima don amsa mafi sauri.

3. What tolerances can you hold on sassan da aka buga?

Standard tolerances ta ISO 2768-mK ko ƙayyadaddun zane na abokin ciniki. Domin daidaitaccen bugawa, muna ci gaba da cimma ± 0.01 mm akan ma'auni mai mahimmanci da ± 0.005 mm akan zaɓaɓɓen fasali tare da kayan aiki na mutuƙar ci gaba. Cpk ≥ 1.33 ana kiyaye shi don halaye masu mahimmanci-zuwa inganci ta SPC saka idanu.

4. Kuna samar da samfurori kafin samar da taro?

Ee. Ana ba da samfuran T1 (gwajin farko) daga samfuri ko samarwa ya mutu, tare da cikakken rahoton dubawa. Mun ƙaddamar da takaddun PPAP (madaidaicin matakin 3, ko takamaiman matakin abokin ciniki) da takaddun shaida. Samfura yana farawa ne kawai bayan rubutaccen samfurin amincewar ku.

5. Wadanne takaddun takaddun shaida da inganci kuke bayarwa?

Muna riƙe da ISO 9001: 2015 da IATF 16949: 2016 takaddun shaida. Kowane jigilar kaya ya haɗa da takaddun shaida (takaddun shaida na niƙa), rahotannin dubawa mai girma (FAI/CMM), rahotannin ƙarewar saman inda ya dace, sanarwar yarda da RoHS/REACH, da lissafin tattarawa tare da bin diddigin serial/lot. Akwai ƙarin takamaiman takaddun abokin ciniki akan buƙata.

6. Yaya ake kula da kariyar mallakar fasaha (IP)?

Mun sanya hannu kan Yarjejeniyar Ba-Bayyanawa (NDA) kafin mu sake nazarin kowane zane ko takamaiman abokin ciniki. Kayan aikin ku ya kasance mallakin ku - an adana shi, ana kiyaye shi, kuma ana amfani da shi kawai don umarninku. Muna aiwatar da tsauraran ka'idojin tsaro na bayanan cikin gida kuma muna hana damar yin amfani da fayilolin fasaha na abokin ciniki. Kariyar IP ita ce ginshiƙin dangantakar kasuwanci tare da abokan ciniki a Amurka, Turai, Japan, da Koriya.

Shirye don Yin Aiki tare da Amintaccen Mai Samar da Tambarin Ƙarfe na China?

Metal Stamping Parts Ltd ya haɗu 22+ shekaru na ƙwarewar masana'antu, dual ISO 9001 / IATF 16949 takaddun shaida, kayan aiki a cikin gida, da harabar samar da 25,000 m² don sadar da daidaitattun sassa na ƙarfe a farashin gasa a duniya. Ko kuna buƙatar al'ada karfe bugawa, sabis na tambarin OEM, ko abubuwan hatimi don ƙaddamar da sabon samfuri, ƙungiyar injiniyarmu a shirye take don tallafawa aikinku daga ra'ayi zuwa samarwa da yawa.

Fara a yau:

• Gabatar da zane don free tooling da yanki-farashin quote
• Tuntuɓi mu masana’anta kai tsaye don tattaunawa ta fasaha
• Koyi ƙarin koyo game da kamfanin mu da kuma masana'antu damar

Injiniya & Export Team ya rubuta a Metal Stamping Parts Ltd. Wannan labarin yana nuna shekaru 22+ na ƙwarewar hannu a daidaitaccen ƙarfe tambarin OEMTF, ƙirar kayan aiki na ƙasa da ƙasa, da ISO90 na kayan aiki. 16949 ingantaccen wurin aiki a Dongguan, China.