Custom bakin karfe hatimi sassa a 304, 316, 430, da kuma na musamman maki - domin likita, abinci, sinadaran, da kuma gine-gine aikace-aikace.
Bakin Karfe bugawa Abun iyawa
Bakin karfe ya fi wuya a hatimi fiye da carbon karfe saboda da high aiki-hardening kudi da springback - amma idan yi daidai, shi samar da sassa tare da fice lalata juriya, ƙarfi, da kuma saman ingancin wanda ya wuce shekarun da suka gabata ba tare da shafi ba.
Gidanmu tooling injiniyoyi zane mutu musamman ga bakin - tare da ingantacce clearances (6-8% a kowane gefe vs. 4-5% ga m karfe), carbide abun da ake sakawa a high-wear zones, da kuma daidaici blank- mariƙin matsa lamba iko ba tare da hana wrink.
bugawa Processing.
- Higher forming sojojin - bakin karfe na bukatar 50-70% karin ton fiye da daidai carbon karfe, neman nauyi presses da kuma mafi robust tooling
- Aiki hardening - austenitic maki (301, 304, 316) taurare da sauri a lokacin kafa, na bukatar a hankali tsara tsari don kauce wa fatattaka.
- Springback - bakin karfe marẽmari da baya fiye da carbon karfe bayan lankwasawa, bukatar kan-lankwasa diyya a mutu zane
- Galling - bakin yana da hali ga gall (sanyi weld shafi), da requivalent surface.
- Hankalin saman - karce da alamomin mutuwa sun fi bayyane akan saman bakin karfe mai haske, suna buƙatar kayan aiki mai gogewa da kulawa da hankali.
Bakin Karfe Maki Mun Tambayi
| Grade | Nau'in | Maɓallai Maɓalli | Yawan Amfani |
|---|---|---|---|
| 301 | Austenitic | High work-hardening rate, mai kyau springiness | Springs, shirye-shiryen bidiyo, masu riƙewa, sassa na tsari |
| 302 / 304 / 304L | Austenitic | Kyakkyawan juriya na lalata, mafi yawan daraja | Medical, kayan abinci, kitchen, gine-gine |
| 316 / 316L | Austenitic | Marine-grade, chloride resistant | Magungunan likita, marine, sunadarai, magunguna |
| 409 | Ferritic | Kyakkyawan juriya mai zafi, ƙananan farashi | Motoci shaye, zafi Exchangers |
| 410 | Martensitic | Mai wuya, matsakaicin juriya na lalata | Cutlery, bawul sassa, fasteners |
| 430 | Ferritic | Magnetic, mai kyau formability | Gyaran kayan aiki, datsa mota, kayan dafa abinci |
| 17-4 PH | Hazo Hardened | Babban ƙarfi bayan maganin zafi | Aerospace, likita implants, babban kaya sassa |
Haƙuri don Tambarin Bakin Karfe
- Blanking / naushi: ± 0.05mm misali; ± 0.02mm lafiya blanking
- Lanƙwasa kusurwar bazara: Rayya ta overbending - rike zuwa ± 0.5°
- Zurfin zane diamita: ± 0.05mm misali; ± 0.02mm daidaici
- Flatness: 0.1mm da 100mm; 0.05mm tare da tsabar kudi
Fuskar Yana gamawa don sassan Karfe
- #2B - niƙa gama (misali sanyi-birgima)
- BA (Bright Annealed) - madubi-kamar, santsi surface
- Brushed / Satin - directional hatsi, na ado
- Electropolished - matsananci-smooth, cleanroom da likita-sa
- Passivated - Ingantattun juriya na lalata ta ASTM A967
- Rufin PVD - launin bakin (baki, zinariya, tagulla)
Aikace-aikace
Na'urorin Likita
Almakashi na tiyata, clamps, forceps, implant housings, endoscopy abubuwan da ke cikin 304L da 316L.
Abinci & Abin sha
Abubuwan jigilar kaya, kayan aikin injin cikawa, fakitin hadawa, kayan aikin tankin ajiya.
Chemical Processing
Pump impellers, bawul jikin, zafi musayar wuta, tace gidaje a 316L.
Marine Hardware
Kayan aiki na bene, kayan aikin rigging, fasteners, da braket na tsari.
Masana’antar motoci
Abubuwan da aka gyara na tsarin cirewa, datsa guda, sassan tsarin man fetur, madaidaicin kaho.
Architecture
Fanalan kayan ado, madaidaicin facade, abubuwan haɓaka kayan aikin hannu.
Bakin bugawa Design Notes don OEM Siyayya
Bakin karfe tambarin yana buƙatar ƙarin kulawar injiniya fiye da sassa na ƙarfe mai laushi saboda aikin hardening, galling, da springback na iya bayyana da wuri a cikin gwajin kayan aiki. Muna bitar alkiblar hatsi, lanƙwasa radius, tazarar rami, alkiblar burr, da ajin saman kafin zaɓin hanyar mutu. Don kayan ado ko abubuwan da ke da tsafta, ana tsara kariyar gamawa yayin yin tambari maimakon a bi da su azaman tunani na baya.
- Domin 304 da 316 sassa: muna shirin samar da lodi mafi girma, sarrafa mai, da wucewa ko electropolishing inda lalata aikin ya shafi.
- Don sassan kayan aiki 430: halayen maganadisu, sarrafa farashi, da daidaiton sararin samaniya galibi sune manyan direbobin aikin.
- Domin spring ko clip sassa: fushi, tsari mai tsari, da rage damuwa na iya ƙayyade ko ɓangaren yana riƙe da ƙarfi akan maimaita amfani.
Waɗannan abubuwan sarrafawa suna taimakawa rage gwaji-da-kuskure yayin yin samfuri kuma suna sa sassa marasa ƙarfi su zama abin tsinkaya lokacin da suka ƙaura daga amincewar labarin farko zuwa maimaita samarwa.
Sami Quote don Bakin Karfe bugawa
Raba your part files da maki bukatun. Za mu tabbatar da haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙoƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin haƙƙin ƙaƙƙarfan ƙididdiga.
Tambayoyi akai-akai Game da bugawa Bakin Karfe
Menene maki na bakin karfe kuke tambari?
Mun hatimi 304 (mafi na kowa, m lalata juriya da formability), 316/316L (marine da likita sa tare da m chloride juriya), 430 (magnetic, kudin-tasiri ga wadanda ba m aikace-aikace), 301 (high ƙarfi, mai kyau ga marẽmari da shirye-shiryen bidiyo), 410 (hardenable), da kuma 17-4PH hardening (precitation). Ana samun maki na al'ada akan buƙata.
Shin bakin karfe ya fi wahalar hatimi fiye da carbon karfe?
Ee - bakin karfe yana da ƙarfin juzu'i, mafi girman ƙarfin aiki, kuma yana buƙatar 50-100% ƙarin ton latsa idan aka kwatanta da daidai-kauri carbon karfe. Teamungiyar kayan aikin mu na cikin gida tana amfani da kayan aikin ƙarfe na ƙima (SKD11, DC53, abubuwan saka carbide) da ingantattun geometries ɗin mutu wanda aka tsara musamman don halayen ƙirar bakin karfe.
Waɗanne abubuwan ƙarewa suna samuwa don sassa masu hatimi na bakin karfe?
Muna bayar da passivation (ASTM A967), electropolishing (madubi gama zuwa Ra 0.2μm), goge / satin gama (# 4 gama), madubi polishing (# 8 gama), gilashin dutsen dutse iska mai ƙarfi, PVD shafi (zinariya, baki, fure zinariya), foda shafi, da kuma electroplating). Zaɓin gamawa ya dogara da aikace-aikacenku - likita, hulɗar abinci, gine-gine, ko kayan ado.
Menene MOQ ga bakin karfe bugawa?
MOQ ɗinmu don hatimin bakin karfe yana farawa a guda 500 don daidaitattun ayyukan samarwa. Muna saukar da ƙananan ƙididdiga don ƙididdigewa da samar da ƙananan ƙira (50-500 guda) tare da ingantattun hanyoyin kayan aiki da farashi. Tuntuɓe mu tare da takamaiman buƙatunku don ƙayyadaddun magana.
Kuna ba da takaddun shaida don bakin karfe?
Ee. Kowane bakin karfe ko kwandon takarda ya zo tare da rahoton gwajin niƙa (MTR) wanda ke ba da tabbacin abun da ke tattare da sinadarai da kaddarorin injina ta daidaitattun ASTM A240/A480. Har ila yau, muna ba da gwajin tabo na PMI (Tsarin Kayan Kayan Kayan Kaya), takaddun yarda da RoHS/REACH, da cikakkun takaddun ganowa tare da kowane jigilar kaya.
Bakin Karfe Ƙididdiga Tambarin Bakin Karfe
Yi amfani da wannan iyawar tebur don dacewa da maki bakin karfe, kauri na abu, la'akari da haƙuri, buƙatun ƙarewa, da buƙatar samarwa ga aikin ɓangaren ku mai hatimi.
| Ƙididdiga | Bakin Karfe bugawa Iyawa |
|---|---|
| Bakin maki | 301, 302/304, 316, 409, 410, 430, 17-4 PH da sauran austenitic, ferritic, martensitic, da hazo-hardented. |
| Material kauri | 0.004 zuwa 0.250 in, ya danganta da daraja, taurin, lissafi, iyakan burr, da buƙatun ƙirƙira. |
| Hakuri na yau da kullun | Ana samun juriya mai ƙarfi don mahimman abubuwa; springback, aiki hardening, hatsi shugabanci, da burr kula ya kamata a sake duba a lokacin DFM. |
| bugawa tafiyar matakai | Ci gaba mutu bugawa, zurfafa zane, blanking, huda, lankwasawa, forming, da tsabar kudi. |
| girma samarwa | Samfurin, gudu na matukin jirgi, da yawan samarwa; Ana ba da shawarar mutuwar ci gaba don maimaita sassa masu hatimi na bakin karfe mai girma. |
| Dace sassa | Abubuwan kiwon lafiya, sassan kayan abinci, maɓuɓɓugan ruwa, shirye-shiryen bidiyo, masu riƙewa, garkuwa, maƙallan, kayan dafa abinci, da kayan aikin ruwa. |
| Yana gamawa | Mill gama, brushing, polishing, passivation, electropolishing, bead blasting, deburring, and cleansing. |
| Masana'antu | Likita, sarrafa abinci, ruwa, motoci, sararin samaniya, sarrafa sinadarai, da kayan aikin masana'antu. |
| Hanyar RFQ | Samar da zane, bakin sa, kauri, gama / passivation bukatun, haƙuri aji, shekara-shekara girma, da lalata ko tsabta bukatun ta hanyar lamba / quote page. |