Umgama omfutshane wokuFakwa kweMetal | 500-50,000 Iziqwenga | Izixhobo zeVeki ezi-2 ukuya kwezi-4
Senza izahlulo metal isitampu isiko kwiinkqubo OEM, iindibano imveliso, kunye nokusetyenziswa kwecandelo ngokuchanekileyo. Inkqubo yethu igubungela i-arc yeprojekthi epheleleyo - ukusuka kuphononongo loyilo lokuqala kunye nesicwangciso sezixhobo ngokusebenzisa isampula yenqaku lokuqala kunye nemveliso yexesha elide. Sisebenza ngoluhlu olubanzi lwesinyithi, inxalenye yejometri, kunye nemiqulu yemveliso, kwaye asinikezeli ngendlela enye yesixhobo kuyo yonke imeko.
Ngaba umzobo ulungile? Thumela ifayile yakho yeCAD, icallout yezinto eziphathekayo, umthamo wonyaka, kunye neemfuno zokunyamezelana kwethu Iindawo zesitampu zentsimbi ezenziwe ngokwezifiso zenziwe kumzobo wakho wobunjineli, ifayile yeCAD, okanye isampuli yomzimba. Inxalenye yejometri, ukucaciswa kwemathiriyeli, ukunyamezelwa komda, ukugqitywa komphezulu, kunye neemfuno zokupakisha zonke zichazwa ngumthengi. Umsebenzi womenzi kukutolika ezo mfuno ngokuchanekileyo kwaye ziguqulelwe kuyilo lwezixhobo, ukhetho lwenkqubo, kunye nokwenziwa kwemveliso ehlangabezana nazo ngokuqhubekayo. kuphononongo lwemveliso kunye nesicatshulwa.
Yintoni eyenza iSitampu seSiko
iphepha loqhagamshelwano
- Umzobo okanye imodeli ye-3D echaza yonke ijometri, ukunyamezela, kunye neendawo zeempawu
- Ukucaciswa kwezinto ezibandakanya i-alloy, ibakala, umsindo, kunye nemeko yomphezulu
- Iimfuno zokutyeba kunye nobubanzi beekhoyili zokucwangciswa koyilo lwestrip
- Kwisitampu sesinyithi, isiko lithetha ukuba isixhobo sakhiwe ngokukodwa kwindawo yakho. Ngokungafaniyo nekhathalogu okanye iinxalenye zefom eqhelekileyo, iindawo ezinesitampu esiqhelekileyo zifuna:
- Iimfuno zomthamo ezazisa izigqibo zotyalo-mali ngezixhobo
- Indibano okanye iimfuno ezifanelekileyo ezichaza ujongano olubalulekileyo
Izixhobo ezakhelwe inxalenye yakho zezenkqubo yakho. Inokugcinwa, ihlaziywe, kwaye isetyenziselwa ukuphinda-odolwa nje ukuba icandelo loyilo lizinzile.
Izahlulo zeSitampu zeSiko Sivelisa
We support a broad range of custom part categories across industries:
- Izibiyeli zesakhiwo se-OEM Ukuveliswa kwevolumu ephezulu yezahlulo zesiko kunye nokulawula umgangatho ohambelanayo.
- Iitheminali zombane kunye noqhagamshelwano - izihlanganisi ezichanekileyo eziphezulu, iinkokeli, kunye nemithombo yoqhagamshelwano
- Indawo ebiyelweyo kunye neepaneli ezikhuselayo - ukunyuswa, ukuqinisa, kunye nokuthwala imithwalo yakha iinxalenye
- Springs, iikliphu, kunye neempawu zokugcina — i-snap fit, iikliphu zokugcina, iikhomponenti zelatshi
- Zoba nzulu amaqokobhe kunye neekomityi - amakhava enziweyo, amakhaka e-EMI, amacandelo ezindlu
- Indawo ezithe tyaba ezichanekileyo -Iiwasher, i-shims, i-gasket substrates, kunye ne-punch blanks
- Iihenjisi kunye namacandelo onxibelelaniso - iinxalenye ze-pivot ezenziweyo, i-latch hardware
- Iindawo ezininzi eziqhubekayo - iindawo ezintsonkothileyo ngokubetha, ukwenza, ukugoba kunye nokufaka i-embossing kumtya omnye
Izixhobo zeZitampu zesiko
Ukukhethwa kwezinto eziphathekayo kuchaphazela ukubunjwa, ukuziphatha kwe-springback, ukunxiba izixhobo, amandla enxalenye, kunye nokusebenza okusezantsi. Sivelisa iindawo ezinesitampu zesiqhelo kwi:
| Material | amaBanga aqhelekileyo | Kutheni zisetyenziswa |
|---|---|---|
| I-Carbon steel | SPCC, DC01, Q235, SECC | Amandla okwakhiwa ngexabiso eliphantsi; i-weldable, ipeyintiweyo |
| Intsimbi engatyiwayo | 304, 316L, 301, 430 | Ukuxhatshazwa kwe-Corrosion, ukucoceka, ukunyamezela kwinkonzo ende |
| Aluminium | 5052-H32, 3003, 6061-T6 | Ukunciphisa ubunzima, ukuxhathisa ukubola, umatshini |
| Ubhedu | C11000, C10200 | Ukuqhuba koMbane; isetyenziswa kwiitheminali kunye noqhagamshelwano |
| Brass | C26000, C28000 | Ukuqulunqwa kunye nokuxhathisa ukubola; umhombiso-usebenzayo |
Amaphepha eenkcukacha ezithe ngqo: isitampu sentsimbi, stainless steel stainless isitampu, isitampu sealuminiyam, isitampu sobhedu, kunye isitampu sobhedu.
Tooling for the Custom iindawo ezinesitampu
Isicwangciso sesixhobo senxalenye yesitampu sesiqhelo sixhomekeke kwinxalenye yejometri, ukuziphatha kwezinto, ukubalwa kweempawu, kunye nomthamo wonyaka. Izinketho eziphambili zibandakanya:
- ufa oqhubekayo - imisebenzi emininzi ngokulandelelana kumgca oqhubekayo. Eyona nto isebenzayo kumthamo ophezulu, iindawo ezincinci ukuya eziphakathi. Bona: i-ufa oqhubekayo isitampu
- I-ufa odibeneyo - imisebenzi ngaxeshanye kwi-stroke enye. Isetyenziselwa iinxalenye ezisicaba eziphothiweyo ezinobalo oluphantsi kunye nevolumu ephakathi
- ufa wokudlulisa - iinxalenye ezidluliselwe phakathi kwezitishi. Ifanele iindawo ezinkulu okanye ezintsonkothileyo ezingakwaziyo ukubaleka kumcu oqhubekayo
- Deep drawing tooling - ukwenziwa kweradial yamaqokobhe kunye neekomityi. Bona: nzulu ukuzoba isitampu
- Ukubethelwa okukodwa okanye ukwenziwa kweqonga - kubungakanani beprototype okanye iindawo ezinomthamo ophantsi apho utyalo-mali oluqhubelekayo aluthethelelekanga
Ukukhetha izixhobo kumiselwa ngexesha lophononongo lweDFM phambi kokuba kwenziwe naluphi na utyalo-mali.
Uphononongo lweDFM lweZitampu zesiNtu
Ngaphambi kokwakhiwa kwesixhobo, uphononongo lokuyilwa kokwenziwa kwemveliso kufuneka luqinisekise:
- Irediyasi yokugoba vs. Ubudlelwane bobunzima bezinto
- Ubungakanani bomngxuma vs. Izithintelo zobunzima bezinto
- I-Feature-to-edge kunye ne-fiature-to-feature isithuba esincinci
- ukusebenza kakuhle koyilo kunye nemveliso yemathiriyeli.
- Ingqikelelo ye-Springback yee-engile ezibunjiweyo
- Burr isalathiso esinxulumene nokuqhelaniswa nendibano
- Ukunyamezela ukwenzeka vs. inkqubo yekhono
Imiba ye-DFM ebanjwe phambi kokwakhiwa kwesixhobo inqanda ulungiso olubiza kakhulu phakathi kweprojekthi. Sibandakanya ingxelo yeDFM njengenxalenye yenkqubo yokucaphula.
Amashishini Asebenzisa Izahlulo Zesitampu zeMetal
- Ushishino lweemoto — isihlalo sehardware, iindibano zekliphu, izibiyeli zokufaka izibiyeli. Bona: izithuthi isitampu
- Izixhobo zombane kunye nombane — iziko lezindlu zoqhagamshelwano, iitheminali zezindlu, i-EMI Bona: electronics isitampu
- Izixhobo zonyango kunye nesixhobo esichanekileyo kunye nesakhiwo esichanekileyo kunye nesixhobo esichanekileyo. Bona: isixhobo sonyango sokunyathela
- I-Aerospace - izitampu zenkxaso yesakhiwo kunye neemfuno zokulandeleka kwezinto. Bona: Aerospace isitampu sentsimbi
- izixhobo zasekhaya — iinxalenye zonxibelelwano lweemoto, ihardware yokuqinisa, iipaneli ezenziweyo. Bona: isitampu sesixhobo sasekhaya
- Ulwakhiwo kunye nemizi-mveliso — iankile isiko, iipleyiti inkxaso, kwakhiwa hardware. Bona: isitampu sesinyithi sokwakha
Ukusuka kuMzobo ukuya kuHambiso: Inkqubo yethu yokuSitampu ngokweSiko
Uphononongo lobuNjineli kuMacandelo eSitampu aSiko
Phambi koyilo lwezixhobo luqale, yonke indawo enesitampu yesiko idlula kuphononongo lobunjineli oluvavanya umzobo ngokwembono yokuvelisa. Olu phononongo lwe-DFM (uYilo lokwenziwa koMveliso) lubandakanya iindawo ezininzi ezichaphazela ngokuthe ngqo ukuba nokwenzeka kwemveliso kunye neendleko:
- Ukufikeleleka kophawu - ngaba yonke imilinganiselo kumzobo inokufezekiswa ngokusebenza kwesitampu, okanye ngaba ezinye iimpawu zifuna umatshini wesibini, ukugaya, okanye ukudibanisa? Ukuchonga oku kwangethuba kuthintela uyilo lwezixhobo ezingakwaziyo ukuvelisa indawo njengoko izotyiwe.
- Material formability — ingaba imathiriyeli ekhankanyiweyo ine-ductility eyaneleyo yokufezekisa ijometri ezotyiweyo ngaphandle kokuqhekeka, ukushwabana, okanye i-springback egqithisileyo? Ezinye iindibaniselwano zerediya ezixineneyo, imizobo enzulu, kunye nemathiriyeli eyomelele kakhulu idlula imida yokwenziwa kwesitampu esibandayo.
- Tolerance feasibility - ingaba unyamezelo olutsalayo luyafezekiswa ngenkqubo ecetywayo yokucofa, okanye ngaba ezinye iimpawu zifuna ulawulo olungqongqo ngokudibanisa imali, imisebenzi yesibini, okanye utshintsho lwenkqubo? Uphononongo lobunjineli lubonisa ukunyamezelwa kweeflegi ezonyusa iindleko okanye umngcipheko ngaphambi kokuba zibe ziingxaki zemveliso.
- Isicwangciso sezixhobo -Ukufa okuqhubekayo, ukufa kokudluliselwa, ukufa okudibeneyo, okanye indibaniselwano? Ukhetho luxhomekeke kwinxalenye yejometri, umthamo, imathiriyeli, kunye nebhalansi phakathi kotyalo-mali lwezixhobo kunye nexabiso leyunithi. Esi sigqibo senziwe ngexesha lophononongo lobunjineli, hayi emva kokuba uyilo lwezixhobo luqalisile.
- Ukusetyenziswa kwezinto — uyilo lwe strip kunye nendlwane ichaphazela ukuba zingakanani izinto eziphela njengezilahliweyo. Ukuphucula ukusetyenziswa kwezinto ngexesha lesigaba soyilo kunokunciphisa ixabiso leyunithi kakhulu, ngakumbi kwiiprogram eziphezulu.
Uphononongo lobunjineli lunikezelwe njengenxalenye yenkqubo yethu yocaphulo. Ikunika uvavanyo olusekwe kwimveliso yenxalenye phambi kokuba uzibophelele ekutyaleni izixhobo zokusebenza.
Iintlobo zezixhobo zezahlulo zeSitampu zeSiko
Indlela yesixhobo ekhethelwe inxalenye yesitampu yesiqhelo ichaphazela ixabiso leyunithi, amandla obungakanani, isantya sokuvelisa, kunye notyalo-mali lwezixhobo. Sisebenza kunye nezi ntlobo zezixhobo zilandelayo ngokuxhomekeke kwiimfuno zenxalenye:
- ufa oqhubekayo tooling - umcu uqhubela phambili kwizikhululo ezininzi kwi-press stroke enye. Isitishi ngasinye senza umsebenzi omnye okanye ngaphezulu (ukugqobhoza, ukugoba, ukubumba, ukugquma). Ifaneleke kakhulu iindawo ezisicaba okanye ezibunjwe ngokuphakathi kumthamo ophakathi ukuya phezulu. Ukusetyenziswa kwezinto eziphathekayo kwenziwa ngoyilo loyilo lwestrip. I-
- ufa wokudlulisa tooling - inxalenye yahlulwe kumgca wokuqala kwaye idluliselwe phakathi kwezikhululo njengento engenanto. Ifanele iindawo ezinkulu, iinxalenye ezinejiyometri entsonkothileyo ye-3D, okanye amalungu angakwaziyo ukuhlala emgceni ngenxa yobukhulu okanye iimfuno zokwakheka.
- ufa odibeneyo tooling - imisebenzi emininzi yokusika (ukuvala kunye nokubhoboza) kwenzeka ngexesha elinye kwi-press stroke eyodwa. Ivelisa iindawo ezinobudlelwane obuqinileyo phakathi kweempawu. Isetyenziselwa iindawo ezisicaba apho ukugxila okanye ukunyamezela isikhundla kubalulekile.
- Single-hit and staged tooling - kwi-volume low-volume okanye iprototype runs, imisebenzi yomntu ngamnye inokwenziwa kwii-press hits ezahlukeneyo usebenzisa i-tooling elula. Oku kunciphisa utyalo-mali lwezixhobo kodwa kwandisa umsebenzi ngamnye kunye nexesha lokuphatha.
Ukukhetha uhlobo lwezixhobo yinxalenye yeDFM kunye nenkqubo yocaphulo. Sicebisa indlela yokulinganisa ixabiso lesixhobo, ixabiso leyunithi, amandla obungakanani, kunye neshedyuli yokuhanjiswa kwenxalenye yakho kunye neemfuno zevolumu.
Imibuzo Ebuzwa Rhoqo
Loluphi ulwazi endiludingayo ukuze ndifumane ikowuti yeendawo ezinesitampu sesiqhelo?
Umzobo opheleleyo okanye ifayile yeCAD, ukucaciswa kwezinto eziphathekayo, ubukhulu, umthamo wonyaka, iifowuni zokunyamezela, iimfuno zokugqiba, kunye nayiphi na indibano okanye amanqaku afanelekileyo. Okukhona igcwele iphakheji, kokukhona ichaneka ngakumbi isicatshulwa.
Ingaba isixhobo sithatha ixesha elingakanani kwinxalenye yesitampu esilungiselelweyo?
Ukuqhubela phambili kunye nezixhobo zokufa ezidibeneyo kuthatha iiveki ezi-3-6. Ukudluliselwa kuyafa kwaye izixhobo ezinkulu zokubumba zinokuthatha iiveki ezi-5-9. Ixesha elililo lixhomekeke kubunzima besixhobo kunye nomsebenzi wobunjineli.
Ngaba ndingaodola ibhetshi encinci yeprototype ngaphambi kokuveliswa kobuninzi?
Ewe. Iisampuli zenqaku lokuqala ziveliswa kwisixhobo sokuvelisa. Kwezinye iimeko, izixhobo ezithambileyo okanye iindlela ezicwangcisiweyo zingasetyenziselwa ukuqinisekiswa kwangaphambili ngaphambi kotyalo-mali olupheleleyo lwezixhobo zemveliso.
Ngaba unokuvelisa iindawo ezinesitampu esinesitampu esinomthamo ophantsi?
Ewe, nangona utyalo-mali lwezixhobo kufuneka luthetheleleke ngokuchasene nomthamo ocwangcisiweyo. Kwimiyinge ephantsi kakhulu, sicebisa ukuba kuvavanywe ukuba ingaba izixhobo eziqhubela phambili okanye indlela elula yokwenza ngokwezigaba ilungela uqoqosho.
Zeziphi izinto onokuzisebenzisa kwinxalenye yesitampu yentsimbi yesiko?
Sisebenza ngentsimbi epholileyo epholileyo, insimbi engenasici (304/316/430), i-aluminium alloys (5052/6061), ubhedu, ubhedu, i-phosphor bronze, kunye neentsimbi ezifakwe ngaphambili (EG, GA, SECC). Ukukhethwa kwezinto eziphathekayo kujongwa kwakhona ngexesha le-DFM ukuqinisekisa ukuba ihambelana nejometri kunye neemfuno zokusebenza.
Ngaba uyabonelela ngemisebenzi yesibini yeendawo ezinesitampu esilungiselelweyo?
Ewe. Sinikezela ngokucofa, ukucima, ukuwelda, i-riveting, i-plating, i-powder coating, kunye ne-sub-assembly njengemisebenzi yesibini edibeneyo okanye ye-post-stamp. Ezi zixoxiwe ngexesha lesigaba sekoteyishini ukuqinisekisa ukuba iinkcukacha zecandelo elipheleleyo ziyabandakanywa.
Ngenisa umzobo wakho
-Ifayile yeCAD, iDXF, iPDF, okanye inxalenye yesampulu kunye nemathiriyeli, umthamo, kunye neemfuno zokugqiba- Uphononongo lobunjineli -Sivavanya ukwenziwa kwezinto, sichonge imingcipheko, kwaye siqinisekisa icebo lesixhobo
- Ikowuti - utyalo-mali lwezixhobo, amaxabiso eyunithi, ixesha lokukhokela, kunye naluphi na uhlengahlengiso olucetyiswayo loyilo
- Isixhobo sokwakha - uyilo lokufa, ukwenziwa, kunye nokuqinisekiswa ngokwecandelo lakho lejometri
- Amanqaku okuqala — dimensional measurement, fit check, finish review, and approval
- Imveliso — controlled runs with in-process inspection, shipment documentation, and ongoing support
Amaphepha ahambelanayo: isitampu sentsimbi yesiko, iindawo zokunyathela ngesinyithi, metal umenzi isitampu, ukuchaneka isitampu sesinyithi.
I-FAQ: Izahlulo zeSitampu zeNsimbi zesiNtu
Loluphi ulwazi endiludingayo ukuze ndifumane ikowuti yeendawo ezinesitampu sesiqhelo?
Umzobo opheleleyo okanye ifayile yeCAD, ukucaciswa kwezinto eziphathekayo, ubukhulu, umthamo wonyaka, iifowuni zokunyamezela, iimfuno zokugqiba, kunye nayiphi na indibano okanye amanqaku afanelekileyo. Okukhona igcwele iphakheji, kokukhona ichaneka ngakumbi isicatshulwa.
Ingaba isixhobo sithatha ixesha elingakanani kwinxalenye yesitampu esilungiselelweyo?
Ukuqhubela phambili kunye nezixhobo zokufa ezidibeneyo kuthatha iiveki ezi-3-6. Ukudluliselwa kuyafa kwaye izixhobo ezinkulu zokubumba zinokuthatha iiveki ezi-5-9. Ixesha elililo lixhomekeke kubunzima besixhobo kunye nomsebenzi wobunjineli.
Ngaba ndingaodola ibhetshi encinci yeprototype ngaphambi kokuveliswa kobuninzi?
Ewe. Iisampuli zenqaku lokuqala ziveliswa kwisixhobo sokuvelisa. Kwezinye iimeko, izixhobo ezithambileyo okanye iindlela ezicwangcisiweyo zingasetyenziselwa ukuqinisekiswa kwangaphambili ngaphambi kotyalo-mali olupheleleyo lwezixhobo zemveliso.
Ngubani umnini wesixhobo seendawo zam ezinesitampu sesiqhelo?
Imigaqo yobunini bezixhobo ixhomekeke kwisivumelwano seprojekthi. Kwiimeko ezininzi apho umthengi uhlawula izixhobo zokusebenza, bagcina ilungelo lokuyidlulisela. Yonke imigaqo iqinisekisiwe ngaphambi kokuba iprojekthi iqale.
Ngaba unokuvelisa iindawo ezinesitampu esinesitampu esinomthamo ophantsi?
Ewe, nangona utyalo-mali lwezixhobo kufuneka luthetheleleke ngokuchasene nomthamo ocwangcisiweyo. Kwimiyinge ephantsi kakhulu, sicebisa ukuba kuvavanywe ukuba ingaba izixhobo eziqhubela phambili okanye indlela elula yokwenza ngokwezigaba ilungela uqoqosho.
Cela iSitampu seSiko
Siphonononga indawo yakho kuyo yomibini imbono yokuvelisa kunye nokukhangela. Oko kubandakanya isicwangciso sezixhobo, ukuziphatha kwezinto, inkqubo efanelekileyo, kunye nokunyamezela ukwenzeka - ngaphambi kokuzibophelela kwisicatshulwa esingenakuxhaswa kwimveliso.
Ngenisa umzobo wakho kunye neemfuno ukuze uqalise. Siphendula ngophononongo lwemveliso kunye nekowuteshini.