iPrototype isitampu sentsimbi - 7 ukuya kwiintsuku zeShishini ezili-10
Ukusuka kumzobo ukuya kwinqaku lokuqala phantsi kweeveki ezimbini. Isixhobo esithambileyo, isixhobo esinzima, okanye isixhobo sebhulorho - sihambelana nesisombululo kwixesha lakho kunye nohlahlo lwabiwo-mali.
(izixhobo ezithambileyo)
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Yintoni iPrototype isitampu sentsimbi?
Iprototype yesitampu sesinyithi yinkqubo yokuvelisa inani elincinci lamalungu ensimbi anesitampu - ngokuqhelekileyo iziqwenga ezi-1 ukuya kwezingama-500 - ukuqinisekiswa koyilo, ukukhangela, ukuvavanywa kokusebenza, okanye ukuvunywa kwabathengi ngaphambi kokuzibophelela kwisixhobo sokuvelisa. Amalungu enziwe ngezinto ezifanayo, ubukhulu, kunye nealloyi njengoko kuqhutywa ukuveliswa kwemveliso, ngoko ke iziphumo zovavanyo zimele umgangatho wokugqibela.
Ngokungafaniyo CNC machining okanye laser-cut prototypes, isitampu ziveliswa iprototype real. Oku kuthetha ukuhamba okuziinkozo, ukugqiba komphezulu, ukuziphatha kwe-springback, kunye neempawu ezinobukhulu zihambelana noko uya kukufumana kwimveliso yomthamo ophezulu- yiyo loo nto isitampu seprototype ingumgangatho wegolide wokuqinisekiswa kokuveliswa kwangaphambili kwimoto, umbane, kunye nokwenziwa kwezixhobo zonyango.
Iinketho zePrototype yeSixhobo: Yeyiphi eLungileyo?
| Uhlobo lwesixhobo | Material | Ixesha lokukhokela | Ixabiso | Ubomi (Strokes) | Ingcono kakhulu kwi- |
|---|---|---|---|---|---|
| Izixhobo ezithambileyo | I-aluminium alloy, Kirksite | 5–7 iintsuku | $800–$4,000 | 500–5,000 | Concept ukuqinisekiswa, kufanelekile-jonga |
| Isixhobo seBhulorho | P20 steel (pre-hardened) | 7-14 iintsuku | $3,000–$12,000 | 50,000–200,000 | Ukuqinisekiswa kwenjongo yokuvelisa, umqhubi we-pilot uqhuba |
| I-Hard Tooling (Uveliso) | D2, SKD11, Cr12MoV steel | 3–5 iiveki | $8,000–$60,000+ | 500,000–5,000,000+ | Imveliso epheleleyo, imvume yePPAP |
Uninzi lwabathengi baqala nge- izixhobo ezithambileyo ukuqinisekiswa ngokukhawuleza kwengcamango, emva koko utshintshele kwi- izixhobo ezinzima yokuvelisa. Sigcina iifayile zoyilo lokufa ukuze inguqu ingenamthungo - akukho kubunjineli obufunekayo.
Inkqubo yethu ye-Prototype isitampu: Inyathelo ngeNyathelo
Iinjineli zethu ziphonononga imizobo yakho ye-2D/3D, iflegi kuyo nayiphi na imiba ye-DFM, kwaye ukhethe eyona ndlela ifanelekileyo yesixhobo. Siphendula ngesicatshulwa kwiiyure ezingama-24.
i-CAD/CAM iinjineli zenkqubo yokufa, iinjineli ze-CAM zokuyila kunye nokuyila inkqubo yokufa. Uyilo lwabelwana nawe ukuze ujongwe ukuba luceliwe.
CNC amaziko machining asike amacandelo die. I-EDM yocingo ibamba iimpawu ezintle kunye ne-radii eqinile. Onke amacandelo ahlanjululwe kwaye aqiniswe njengoko kuchaziwe.
Ifa elidityanisiweyo libaleka kumshicileli. Izithonga zokuqala zihlolwa ngokuchasene nokuzoba. Naluphi na uhlengahlengiso kwi-springback, clearance, okanye i-punch position yenziwa. Ngokuqhelekileyo i-2-3 yokuzama ukuphindaphinda.
Iisampulu zokuvelisa zilinganiswa kwiCMM. INgxelo yoHlolo lweNqaku lokuQala (FAIR) ilungisiwe - yonke imilinganiselo, isatifikethi sezinto eziphathekayo, uburhabaxa bomphezulu, kunye nokuhlolwa okubonakalayo kubhaliwe.
Amacandelo apakishwe kwi-anti-rust VCI packaging. Ukuthunyelwa kwe-DHL/FedEx express kungena iinxalenye kuMntla Melika ngeentsuku ze-3-5, iYurophu ngeentsuku ze-4-6. Ukulandelela okupheleleyo kunikezelwe.
Izixhobo ezifumanekayo kwiPrototype isitampu
| Material | amaBanga aqhelekileyo | Uluhlu lokutyeba | Izicelo eziqhelekileyo |
|---|---|---|---|
| Carbon Steel | SPCC, SPCD, DC01, Q235 | 0.3 – 6.0 mm | Izibiyeli, iindawo ezivaliweyo, iindawo zesakhiwo |
| Stainless Steel | SUS304, SUS316, SUS301 | 0.1 – 4.0 mm | Ezonyango, izixhobo zokutya, zasemanzini |
| Aluminium | A1100, A5052, A6061 | 0.3 - 5.0 mm | I-Aerospace, i-electronics, ibhetri ye-EV |
| Ubhedu / iBrass | C1100, C2680, C2720 | 0.1 – 3.0 mm | Iziqhagamshelo, iitheminali, izakhelo ezikhokelayo |
| Phosphor Bronze | C5191, C5210 | 0.05 – 1.0 mm | Abafowunelwa baseNtwasahlobo, iziqhagamshelo ezichanekileyo |
| Galvanized Steel | SGCC, DX51D+Z | 0.3 – 3.0 mm | Izibiyeli zokwakha, izithuthi eziphantsi |
kuluhlu lwezixhobo ezikhawulezayo. Ukuba iinkcukacha zakho zifuna imathiriyeli esingayifumaniyo, siyifumana ekuhlaleni ngaphakathi kweentsuku ezi-3 ukuya kwezi-5 zokusebenza ngaphandle kokuchaphazela ixesha lokuhamba lilonke.
Yintoni eBandakanyiweyo kwiPakethi yethu yePrototype
- Ingxelo yoHlolo lwenqaku lokuqala (FAIR) - Yonke imilinganiselo yomzobo ilinganiswe kwi-CMM, ichazwe kwifomathi yetheyibhile kunye neyona nto ithelekiswa namaxabiso aqhelekileyo
- Isatifikethi seMaterial Ingxelo yovavanyo lweMill ebonisa ukwakheka kweekhemikhali, iipropathi zoomatshini, kunye nenombolo yobushushu / ibhetshi
- Surface Finish Report — Ra measurement at specified locations if surface finish is called out on drawing
- Iifoto zamacandelo kunye nokupakishwa - Phambi kokuthunyelwa kwemifanekiso ekwabelwana ngayo nge-imeyile ukuze kuqinisekiswe ukufunyanwa kwangaphambili
- ileta yempendulo yeDFM - Naziphi na iingcebiso zokuphucula ukubunjwa, ukunciphisa izinga le-scrap, okanye ukunciphisa iindleko zokuvelisa
- Umzobo wokufa ngokuvunywa - Umzobo we-CAD wokufa uyafumaneka ukuphononongwa xa uceliwe (i-NDA iyafuneka)
Iprototype isitampu vs. Elternative Processes
| Inkqubo | Ixesha lokukhokela | Ixabiso (10 iipcs) | iMatches Production? | Unyino |
|---|---|---|---|---|
| Iprototype isitampu (izixhobo ezithambileyo) |
Iintsuku ezisi-7-10 | $1,200–$5,000 | Ewe - inkqubo efanayo | Ixabiso lezixhobo ngaphambili |
| CNC Machining | 3-7 iintsuku | $500–$3,000 | Hayi — okuziinkozo okwahlukileyo, umphezulu | Akukho datha yasentwasahlobo, ihlwempuzekileyo kwiphepha elincinci |
| Ukusika iLaser + Ukugoba | 3–5 iintsuku | $300–$1,500 | Ngokuyinxenye - akukho zimpawu zizotyiweyo | Indawo echaphazeleke bubushushu, ijometri ethintelweyo |
| 3D Printing (Metal) | 5–14 iintsuku | $1,000–$8,000 | Hayi - isakhiwo esahlukileyo | Porosity, indawo embi, akukho springback |
| Wire EDM / Waterjet | 5–10 iintsuku | $400–$2,000 | Hayi - blank blanks kuphela | Akukho kugoba okanye ukwenza imisebenzi |
Usetyenziso oluQhelekileyo lwePrototype yeSitampu
Bracket prototypes for FMEA, ikliphu ikliphu yokudibanisa kwi-fit-check ye-fit-check
Itheminali kunye neeprototypes zoqhagamshelwano zofakelo lovavanyo lwamandla, iisampulu zekhaka le-EMI zomlinganiselo weRF wokuthomalalisa
Izindlu zezixhobo zotyando, izixhobo zokufakelwa kwi-316L engenasici, izibiyeli zesixhobo sokuxilonga
Abanini beeseli, iiprototypes zebhasi, iipleyiti zoqhagamshelwano zebhetri kwintsimbi ye-nickel-plated okanye ubhedu
Imithombo yoqhagamshelwano yebhetri, iiphaneli zechassis ezihonjisiweyo, izixhobo zokuhombisa zechassis
Izibiyeli zephaneli yokulawula, iiprototypes ze-motor lamination, iisampulu zokutshintsha ubushushu
Imibuzo Ebuzwa Rhoqo
Ngowuphi umlinganiselo ophantsi woodolo weprototype isitampu?
Samkela imiyalelo yeprototype eqala kwi-1 piece. Nangona kunjalo, kwisixhobo esithambileyo, ubuncinci obusebenzayo be-20-50 yamaqhekeza kuyacetyiswa kuba ukuseta ukufa kunye neendleko zokuhlola inqaku lokuqala zisasazwe phezu kwebhetshi. Ngamanani angaphantsi kwamaqhekeza e-10, i-CNC-cut blanks kunye ne-press-brake forming ingaba yindleko ngakumbi.
Ngaba isixhobo somzekelo singasetyenziselwa imveliso kamva?
Isixhobo esithambileyo (i-aluminiyam iyafa) ayenzelwanga ukubaleka kwemveliso. Isixhobo sebhulorho (insimbi ye-P20) inokusingatha imivimbo ye-200,000 - ifanelekile kwimveliso yokuqala. Isixhobo esinzima esakhelwe imveliso ukusuka ekuqaleni yeyona nto ibiza kakhulu ukuba uqinisekile kuyilo lwakho. Sincoma ukuqala ngesixhobo sebhulorho ukuba utshintsho loyilo lunokwenzeka emva kokuqinisekiswa kweprototype.
Ngaba uyabonelela ngemisebenzi yesibini yeeprototypes?
Ewe. Kwiiprototypes sinika i-zinc plating, i-nickel plating, i-passivation, i-anodizing (i-aluminium), i-powder coating, kunye ne-assembly esisiseko. Amaxesha okukhokela kwimisebenzi yesibini yongeza 3-5 iintsuku zokusebenza. Kwiiprototypes zeenjongo zemveliso ezifuna ukubekwa, sincoma ukuodola iindawo ezicandiweyo zenqaku lokuqala ukuze iziphumo zovavanyo zime.
Kwenzeka ntoni ukuba iinxalenye aziphumeleli kuhlolo lwenqaku lokuqala?
Ukuba iinxalenye zenqaku lokuqala ziyasilela kuhlolo lwe-dimensional, siphinda sisebenze kwakhona ukufa ngaphandle kwentlawulo eyongezelelweyo kwaye siqhube i-tryout yesibini. Iqela lethu lobunjineli libhala oyena nobangela kunye nesenzo sokulungisa. Amalungu omjikelo wesibini aqhelekile ngokweenkcukacha. Ukuba ukusilela kubangelwe kukungacaci komzobo okanye utshintsho lwengcaciso, sicaphula naluphi na ulungiso lwezixhobo ezongezelelweyo ngokwahlukeneyo.
Ndizithumela njani iinxalenye zam emva ukuba uhlengahlengiso luyafuneka?
Ukuthumela ukuthunyelwa komsebenzi kwakhona ngokuthe ngqo - sinika ileyibhile yokubuyisela i-DHL okanye i-FedEx. Iinxalenye zihlolwa ekufikeni kwaye uhlengahlengiso luqala kwangoko. Iinxalenye ezisetyenzisiweyo zidla ngokujikwa kwiintsuku ezi-3-5 zomsebenzi emva kokuba zifunyenwe.
Iinkonzo eziyeleleneyo