Isitampu sesinyithi somthamo ophantsi sisebenza umsantsa phakathi komatshini wokwenza iprototype kunye nemveliso yobuninzi. Xa ufuna i-500 ukuya kwi-50,000 yamalungu anesitampu - amaninzi kakhulu kumatshini ngamnye, bambalwa kakhulu ukuthethelela utyalo-mali oluzinikeleyo oluphezulu - isitampu esisezantsi yimpendulo. Sivelisa iindawo ezinesitampu ezimfutshane sisebenzisa izixhobo zodidi lwemveliso, ezinamaxwebhu anomlinganiselo ofanayo kunye nokulandeleka kwezinto njengeenkqubo zethu zevolumu. Akukho kwahlukileyo "umgangatho weprototype" - amanani amancinci nje kwizixhobo zokwenyani.
Ngaba ufuna ukubaleka okufutshane kwamalungu anesitampu? Yabelana ngomzobo wakho kunye nobungakanani ngokusebenzisa yethu Iindawo zesitampu zentsimbi ezenziwe ngokwezifiso zenziwe kumzobo wakho wobunjineli, ifayile yeCAD, okanye isampuli yomzimba. Inxalenye yejometri, ukucaciswa kwemathiriyeli, ukunyamezelwa komda, ukugqitywa komphezulu, kunye neemfuno zokupakisha zonke zichazwa ngumthengi. Umsebenzi womenzi kukutolika ezo mfuno ngokuchanekileyo kwaye ziguqulelwe kuyilo lwezixhobo, ukhetho lwenkqubo, kunye nokwenziwa kwemveliso ehlangabezana nazo ngokuqhubekayo. - siya kuqinisekisa inkqubo efanelekileyo kwaye sibuyisele ikowuti kwiintsuku ze-2 zokusebenza.
Xa i-Low Volume isitampu yenza ingqiqo
Isitampu yinkqubo eqhutywa ngumthamo ngokwemvelo - isixhobo yindleko esisigxina, kwaye ixabiso leyunithi liyancipha njengoko umthamo wenyuka. Kodwa kukho iimeko ezininzi apho ukunyathela kwevolumu ephantsi kulukhetho olufanelekileyo:
- Ukuveliswa kwebhulorho - udinga iinxalenye ngoku ngelixa ulindele ukuvunywa kwesixhobo somthamo ophezulu okanye ngelixa unyusa. Isixhobo somthamo ophantsi ufumana iinxalenye ezihambayo ngelixa inkqubo yonikezelo lwexesha elide ifanelekile.
- Uphuhliso lwemveliso kunye nokuqinisekiswa koyilo - udinga iindawo ezinesitampu ezimele ngokwenene injongo yemveliso - izinto ezichanekileyo, ubukhulu obuchanekileyo, inkqubo echanekileyo - hayi uqikelelo lomatshini weCNC. Isitampu somthamo ophantsi sivelisa iindawo eziya kuziphatha kanye njengenxalenye yemveliso phantsi kovavanyo.
- Iimveliso eziyimfuneko ephantsi — ayizizo zonke iinxalenye kusapho lwakho lwemveliso ebaleka ngevolumu ephezulu. Amacandelo enkonzo, ukwahluka kwengingqi, ulungelelwaniso olukhethekileyo, kunye neemodeli ezinexabiso eliphantsi lokuthengisa zingafuna ngokusisigxina umthamo ophantsi wokunyathela kwezoqoqosho.
- Imveliso yokuqala yokwenziwa kwemveliso entsha - ukufaneleka kwenkqubo yenxalenye entsha kunye nebhetshi yokuqala ethozamileyo ngaphambi kokuzibophelela kuluhlu olupheleleyo lulawulo olululo lokubonelela. Isitampu somthamo ophantsi sixhasa ukuqaliswa kwemveliso ngezigaba.
- Iindawo zokutshintshwa kunye nemveliso yelifa - iiprogram ze-spare parts kunye ne-end-of-life production runs zihlala zifuna amanani amancinci anqunyulwe isitampu. Sinokuvelisa ezi kwizixhobo ezikhoyo okanye ezintsha.
Isitampu soMqulu ophantsi: Inkqubo kunye noQoqosho
Ukuqonda uqoqosho kukunceda wenze isixhobo esifanelekileyo kunye nesigqibo senkqubo yesicelo sakho:
| I-I-I-I-I-I-Factor | Umthamo ophantsi (500-50K/yr) | Umthamo ophezulu (100K +/yr) |
|---|---|---|
| Uhlobo lwezixhobo | Ukufa okulula, ukufa okudibeneyo, ukhetho lwezixhobo ezithambileyo | Ukuqhubela phambili kuyafa, ukudluliselwa kuyafa, ukuveliswa kwezixhobo ezilukhuni |
| Ixabiso lesixhobo | Utyalo-mali olusezantsi lwangaphambili | Iphezulu ngaphambili, i-amortized ngaphezulu kwevolumu |
| Ixabiso leyunithi | Ixabiso eliphezulu leqhekeza ngalinye | Ixabiso eliphantsi ngeqhekeza ngalinye |
| Ixesha elikhokelayo lezixhobo | Iiveki ezi-2-5 | 6-14 iiveki |
| Setup time per run | Umlinganiselo omkhulu we-1760727 392 Ixabiso elipheleleyo le-17617 392 Ixabiso elipheleleyo | Ukuseta i-amortized over runs ezinkulu |
| Amaxwebhu omgangatho | I-FAI epheleleyo kunye nengxelo elinganayo ekhoyo | I-FAI kunye ne-PPAP ekhoyo |
| Ubuncinci bobungakanani | Akukho buncinci buncinci (xoxa ngevolumu yakho) | Ngokuqhelekileyo i-50K+ ngonyaka |
Kwiinkqubo zevolumu ephantsi, sicebisa ngokufa okudityanisiweyo okanye ukusweleka okukhawulezileyo okucutha utyalo-mali lwezixhobo ngelixa kugcinwa ukuphindaphindwa kwe-dimensional kuyo yonke imveliso.
Ubuchule bethu bokuStampu boMqulu ophantsi
Sixhasa iinkqubo zevolumu ephantsi kulo lonke uluhlu lwenkqubo lulandelayo:
- ufa oqhubekayo isitampu - ilungele umthamo ophantsi xa inxalenye yejometri iqinisekisa uyilo oluqhubekayo. Qalisa kwiiseti ezimfutshane kuneenkqubo ezinomthamo ophezulu.
- I-ufa odibeneyo isitampu - ilungele iindawo ezichanekileyo ezithe tyaba ezifuna ukunyamezelana phakathi kweempawu. Isebenza ngokufanelekileyo kwimiba emfutshane ngenxa yokuba i-die ivelisa inxalenye egqityiweyo kwi-stroke enye.
- Ukugoba kunye nokwenza — izibiyeli, itshaneli, iiklip, kunye neendawo eziyilwe kwisithuba esingenanto. Iindleko zokuseta eziphantsi kakhulu, zilungele ukubaleka okufutshane kunye noyilo oluphindaphindwayo.
- Isitampu somzobo onzulu — oonokrwece, iikomityi, izindlu, kunye namalungu azotyiweyo ecylindrical. Ukutsalwa komthamo osezantsi kuyenzeka ngotyalo-mali olufanelekileyo lokutsalwa.
- Ukunxiba kakuhle (khetha iijometri) - iindawo ezithe tyaba ezichanekileyo ezifuna imiphetho echetyiweyo kunye nokuqina okuqinileyo. Ubuncinci bemithamo ephezulu ngenxa yobunzima bezixhobo.
Izinto ezifumanekayo kwiinkqubo zevolumu ephantsi: intsimbi epholileyo epholileyo, insimbi engenasici (304, 316, 430), i-aluminium (5052, 6061), ubhedu, ubhedu, kunye neentsimbi ezifakwe ngaphambili. Yonke imathiriyeli enikwe izatifikethi.
Uxwebhu loMgangatho woMgama oMfutshane
Umthamo ophantsi awuthethi umgangatho ophantsi okanye amaxwebhu ancitshisiweyo. Iinkqubo zethu ezimfutshane zibandakanya ukuhanjiswa komgangatho ofanayo njengemveliso yethu yomthamo:
- Ukuhlolwa kwenqaku lokuqala (FAI) — 100% ukuqinisekiswa komgangatho wenqaku lokuqala ngokuchasene nomzobo wobunjineli. Umzobo webhaluni, itheyibhile yedatha yomlinganiselo, kunye nesishwankathelo sohlolo esinikiweyo.
- Izatifikethi zezinto eziphathekayo - iingxelo zovavanyo lwezinto eziqinisekisiweyo (MTRs) kwikhoyili okanye engenanto esetyenziswa kwimveliso. Ukulandelelwa kwenombolo yobushushu kuqukiwe.
- Ingxelo yokuhlola iDimensional -Iisampulu ze-AQL okanye ukuhlolwa kwe-100% ngokwemfuno yomthengi. I-CMM, inkqubo yombono, okanye i-gauge data enikeziweyo.
- iSatifikethi sokuhambelana (CoC) - isibhengezo esayiniweyo sokuthotyelwa komzobo kunye neenkcukacha zokuthunyelwa ngalunye.
Kubathengi abafuna amaxwebhu ePPAP kwiinkqubo zevolumu ephantsi (eziqhelekileyo kwi-izithuthi Tier 2 unikezelo), sinokuvelisa iziphumo ezixhasayo zeNkxaso yokuNgeniswa kweNkxaso.
Uphononongo lweDFM lwezixhobo ezisezantsi zomthamo
phambi kokuba sizibophelele kwisixhobo senkqubo yevolumu ephantsi, siqhuba uphononongo loyilo lwe-MDF ukuze siqwalasele iimpawu ixabiso ngokungalinganiyo kumthamo ekujoliswe kuwo:
- Umngxuma ukuya kumngxunya-kumngxunya nokusondelelana nobukhulu bezinto.
- Bend radii ngokunxulumene nobukhulu bezinto kunye nokuziphatha kwe-springback
- Ukunyamezelana okuqinileyo kwiimpawu ezifuna izikhululo ezongezelelweyo zokufa okanye imisebenzi yesibini
- Iimfuno zokugqiba umphezulu ezinokufezekiswa ngenkqubo kunonyango lwesibini
- Ukukhethwa kwezinto eziphathekayo - ngamanye amaxesha i-alloy eyahlukileyo okanye umsindo unokufikelela kwisiphumo esifanayo kunye nesixhobo esisezantsi okanye iindleko zokulungisa
Uphononongo lweDFM lubandakanyiwe kwinkqubo yocaphulo ngaphandle kwentlawulo yeenkqubo esizicaphulayo. Siza kuphawula naziphi na iimpawu zoyilo ezichaphazela kakhulu iindleko zesixhobo okanye umgangatho wenxalenye ngaphambi kokuba uzinikele ekusebenziseni izixhobo.
Iinkonzo eziyeleleneyo
- Umthamo ophezulu wesitampu sesinyithi - Iinkqubo zokufa eziqhubekayo ze-100K + imiqulu yonyaka
- Isitampu sentsimbi esenziwe ngokwezifiso - Uphononongo lwe-DFM kunye neprototype-to-mveliso yoyilo lwenxalenye entsha
- OEM isitampu sentsimbi - iinkqubo zokubonelela ezicwangcisiweyo kunye nePPAP kunye nolawulo lweECN
- Isitampu sentsimbi - uluhlu lwemveliso kunye nokukhethwa kwezinto eziphathekayo
- ufa oqhubekayo isitampu - iinkcukacha zenkqubo kunye noluhlu lwevolumu
- Cela ikowuteshini — thumela umzobo wakho kwi-2-day-business-day impendulo
I-Low Volume isitampu sentsimbi-Imibuzo Ebuzwa Rhoqo
Bubuphi ubuncinci bobungakanani bokunyathela umthamo ophantsi?
Asisebenzisi ubungakanani obungqongqo bomyalelo. Ubuncinci obusebenzayo buxhomekeke kwi-amortation yeendleko zezixhobo kunye nokuseka uqoqosho. Ukugoba kunye nokwenza imisebenzi kunye nezixhobo ezilula, ukuhamba ngaphantsi kwe-50-200 iziqwenga zinokuthi zisebenze ngokwezoqoqosho. Kwiinkqubo eziqhubekayo zokufa, ubuncinane bokuqhuba buba phezulu ngenxa yotyalo-mali lwezixhobo. Yabelana ngobuninzi bakho kunye nomzobo - siya kukunika uvavanyo olunyanisekileyo lokuba uqoqosho luyasebenza kwisicelo sakho.
Isixhobo esithatha ixesha elingakanani kwiprogram yevolumu ephantsi?
Ikhompawundi elula iyafa kwaye izixhobo zokugoba zihlala zithatha iiveki ezi-2-4 ukuyila, umatshini, kunye nokuzama. Ukufa okuntsokothileyo komthamo ophantsi oqhubekayo kunokuthatha iiveki ezi-4-6. Siza kuqinisekisa ixesha lokukhokela kwezixhobo ezithile ngexesha locaphulo emva kokuphonononga inxalenye yakho yomzobo kunye nobunzima. Iisampulu zenqaku lokuqala ziveliswa kwisixhobo sokuvelisa - hayi kwisixhobo seprototype sethutyana.
Ngaba ndingaphucula ukusuka kwisixhobo somthamo ophantsi ukuya kwisixhobo somthamo ophezulu kamva?
Kwiimeko ezininzi, ewe. Isicwangciso sotshintsho sixhomekeke kwinxalenye yejometri kunye nenkqubo. Kwiindawo ezininzi, sinokuqhuba amanani okuqala ukusuka kwikhompawundi elula okanye ukufa kwesikhululo esinye, emva koko sityala imali kwisixhobo esiqhubekayo xa umthamo uthethelela oko. Siyila izixhobo zevolumu ephantsi sicinga ngolu tshintsho lunokwenzeka xa kunokwenzeka. Isixhobo somthamo ophantsi sihlala sikhona njengesixhobo sokugcina emva kokuba umthamo ophezulu wokufa ufanelekile.
Zeziphi izinto ezifumanekayo zokugximfiza umthamo ophantsi?
Sigcina kwaye siqhuba intsimbi epholileyo epholileyo (SPCC, DC01), insimbi engenasici (304, 316, 430), i-aluminium (5052, 6061), ubhedu (C11000), kunye nobhedu (C26000) kwiiprogram eziphantsi. Kwimitsi ephantsi yevolumu, ngokuqhelekileyo sithenga imathiriyeli ukuze siyi-odole - ixesha eliphambili lokuthengwa kwemathiriyeli ziiveki ezi-1 ukuya kwezi-2 zamabakala aqhelekileyo, nto leyo ebalwa kwikowuti yakho yexesha elihamba phambili.
Ngaba ubonelela ngeesampulu phambi kwemveliso epheleleyo yeeodolo zevolumu ephantsi?
Ewe. Kwiinkqubo ezinezixhobo, sivelisa inqaku lokuqala eliqhutywe (ngokuqhelekileyo iziqwenga eziyi-10-50) ukusuka kwisixhobo sokuvelisa kunye namaxwebhu apheleleyo e-FAI. Uyawavuma amanqaku okuqala phambi kokuba siqhubeke nebhalansi yomyalelo. Oku kukukhusela ekuhlawuleleni ngokupheleleyo iinxalenye ezingahambelaniyo kwaye kusinika irekhodi ecacileyo yemilinganiselo yenxalenye evunyiweyo kunye nokubonakala.
Ngaba ungazigximfiza iinxalenye ezivela kwizinto ezibonelelwe ngabathengi ukuze uqhube umthamo ophantsi?
Ewe. Sinokwenza izinto ezithunyelwe ngumthengi phantsi kwelungiselelo lomthwalo. Siza kuhlola izinto ezingenayo ngokuchasene nemigaqo ekuvunyelwene ngayo phambi kokuveliswa kwaye sikhuphe ingxelo yokuhlola yokufumana. Qaphela ukuba izinto ezingathengwanga kuthi aziyi kuthwala isiqinisekiso sethu sezinto eziphathekayo - umthengi unoxanduva lokubonelela ngengxelo yovavanyo lwezinto eziphathekayo kwisitokhwe esithunyelwe.
Fumana iQuote yoKunyathela iVolume ephantsi
Ingaba ufuna iinxalenye ezingama-500 zokuqaliswa kwemveliso okanye iinxalenye ezingama-20,000 zenkqubo yokuvelisa ibhulorho, yabelana ngomzobo wakho kunye nobungakanani kwaye siya kubuya isicatshulwa esicwangcisiweyo - iindleko zezixhobo, ixabiso leyunithi, kunye nexesha lokukhokela - phakathi kweentsuku ze-2 zokusebenza.
Iinkonzo eziNxulumene neSitampu
Inkonzo epheleleyo ye-OEM isitampu ngePPAP kunye nokuhanjiswa kwehlabathi.
ISO-certified China umboneleli nge MOQ ephantsi.
Ivenkile yokushicilela ye-state-of-the-art enezixhobo zangaphakathi.
Imveliso ye-Mass isitampu kunye nokuhanjiswa kwe-JIT.
Ukuchaneka kwezinto zombane kunye nezoomatshini.
Abafowunelwa, iibhasi, kunye neetheminali zeeOEM zombane.
Amalungu anesitampu kunye ne-welding, riveting, kunye nekiti.
Iinxalenye ezinkulu ezinzima ukuya kuthi ga kwi-800 × 600 mm.
Ukuya kuthi ga kwi-1,500 SPM yokudibanisa kunye neeterminals.