Ukuba imveliso yakho ixhomekeke kwizinto ezincinci ezinesitampu, ukuhambelana kubaluleke ngaphezu kwayo nayiphi na enye into. Isibiyeli esiyi-0.03 mm ngaphandle kwendawo okanye ibhara eshiywe emphethweni inokumisa umgca wokudityaniswa opheleleyo, ivuse iwaranti ebuyayo, okanye ingaphumeleli kuhlolo olungenayo kumzi-mveliso wakho. Senza i- iinxalenye ezincinci zokutywina zentsimbi kumaqela afuna ukuchaneka okuphindaphindiweyo, amaxesha okukhokela okuzinzile, kunye nokulawulwa kwenkqubo ecacileyo-ukusuka kwiisampuli zokuqala ukuya kwimveliso yevolumu. Ukuba ufuna ujongo olubanzi lwenkqubo kuqala, jonga yethu isingeniso esipheleleyo kwisitampu sesinyithi.
Eli phepha lichaza ngokuthe ngqo into esinokuyivelisa, uluhlu lwe-dimensional esilubambayo, zeziphi izixhobo esizicebisayo, indlela esilawula ngayo umgangatho, kunye nento onokuyilindela kwisixhobo, umthamo, kunye nokuhanjiswa.
Sithetha ntoni ngokuthi "Amacandelo amaNcinane eNtsimbi"
Kwinkqubo yethu yemveliso, iindawo ezincinci ezinesitampu zifanelekile enye okanye ngaphezulu kwezi ndlela zilandelayo:
- Ubungakanani obungenanto ngokubanzi phantsi kwe- 120 mm × 120 mm
- Ubukhulu beMaterial ukusuka 0.10 mm ukuya ku-3.00 mm (uluhlu olungcono lweendleko: 0.20 mm)2.
- Iimfuneko eziqinileyo zomdaniso, rhoqo ±0.03 mm ukuya ±0.10 mm kwiimpawu eziphambili
- Iimfuno zomthamo ophezulu wonyaka, ukusuka 50,000 ukuya ku-5,000 amaqhekeza,
iinxalenye, izixhobo zombane, i-izithuthi electronics, kunye nezinto ezichanekileyo zokuxhoma apho zombini ijometri kunye nemeko yomphetho ibaluleke kakhulu.
Ubunakho bokuVelisa kunye noluhlu olunobungakanani
Ukunyamezela kunye noLawulo lweFeature
Okwenyani unyamezelo luxhomekeke kwinxalenye yejometri, uhlobo lwemathiriyeli, isalathiso senkozo, uyilo lokufa, kunye noyilo lwesitishi. Ukucwangcisa kunye novavanyo lweRFQ, uluhlu lwethu oluqhelekileyo olufikelelekayo lu:
- Ubukhulu obungacwangciswanga / ukugqobhoza: ±0.03 mm ukuya ±0.08 mm
- Iimpawu ezenziweyo (ii-angles, offsets): ±0.5 ° ukuya ±1.0 ° ulawulo lwe-engile, ukunyamezela iprofayili ngomsebenzi wesici
- Ulawulo lwepitch oluqhubelekayo: ngokwesiqhelo ngaphakathi ±0.02 mm ukuya ±0.05 mm
- Burr ekujoliswe kuyo: ngokubanzi 5-10% yobunzima bezinto eziphathekayo ngaphambi kokugqiba okwesibini, ngokusekwe kububukhali besixhobo kunye noyilo lokucoca
Ukutyeba kweMaterial kunye neCoil/Strip Processing
Sihlala siqhuba umtya obhityileyo kunye nesitokhwe sekhoyili kunye neenkqubo ezizinzileyo zokutyisa kunye nokukhusela ukufa:
- Uluhlu lobukhulu obusemgangathweni: 0.10-3.00 mm
- Uluhlu olusebenzayo oluchanekileyo lweendawo ezincinci ezichanekileyo: 0.20-2.00 mm
- Ububanzi bomtya: ukuya kuthi ga 300 mm kuxhomekeke kumgca weendaba
- Ukutya kunye nokuthambisa kulungelelaniswa nobunzima bezinto kunye nobuninzi beempawu
Cinezela iTonnage kunye neMveliso yeMveliso
- I-Press coverage coverage: 25T ukuya ku-200T
- Isantya esiqhelekileyo sokubetha kwiindawo ezincinci eziqhubekayo: 80-300 SPM (inxalenye ethile)
- Inxalenye enye yokucwangcisa umthamo wonyaka: 100k ukuya kwi-10M + iipcs / ngonyaka
- Ukucwangciswa kwemigca emininzi ekhoyo kwiinkqubo zonikezelo ezisekwe
Kwiinkqubo zexesha elide, sinokwakha izithinteli zamandla ngokusebenzisa iqhinga eliphindwe kabini lezixhobo, iifestile zokukhusela, kunye nesitokhwe sokhuseleko esicwangcisiweyo kwii-SKUs ezibalulekileyo.
Izinto eziXhaswayo kunye nesiKhokelo sokuKhetha
Ukukhetha izinto eziphathekayo kuqhuba ukwenza indlela yokuziphatha, i-springback, ukunxiba izixhobo, kunye nokuhambelana kokugquma. Izinketho eziqhelekileyo zibandakanya:
- Intsimbi engatyiwayo (SUS301, SUS304, SUS316): ukuxhathisa umhlwa, kulungile kwiziqeshana, amakhaka, iimpawu zokugcina ezichanekileyo
- I-Carbon steel (SPCC, DC01): ingabizi kakhulu kwizibiyeli zesakhiwo kunye neetabhu zokunyusela
- Aluminium alloys (1050, 5052, 6061 ezahlukeneyo zomsindo othambileyo): ilula kunye ne-conductivity elungileyo kunye nokubumba
- Ubhedu / ubhedu (C1100, C2680): iindawo zoqhagamshelwano zombane kunye namacandelo okuqhuba
- Phosphor bronze (C5210): ukusebenza okuzinzileyo kwentwasahlobo
Sinomthombo nge-ASTM / JIS / EN amabakala alinganayo ngokusekelwe kushicilelo lwakho kunye nommandla. Ukuba inxalenye yakho ibandakanya iplating okanye iimfuno zonyango lobushushu, siyayiphonononga ezo zinyukayo kuba zinempembelelo kwisicwangciso sokuvumela kunye nokuziphatha komgangatho wokugqibela. Ukwakhiwa kwe-corrosion-critical, yethu intsimbi engenastainless isitampu amandla kunye Iinketho ze-aluminiyamu zesitampu zidla ngokukhethwa ngamaqela oyilo.
Indlela yeSixhobo yokuChaneka kunye nokuPhinda
Kwiindawo ezincinci ezinomthamo ophezulu, i-ufa oqhubekayo isitampu ngokuqhelekileyo yindlela ethembekileyo yokuhambelana kunye nokulawulwa kwexabiso leqhekeza. Ukuhamba kwethu kwezixhobo zokusebenza kubandakanya:
- uphononongo lweDFM: isitaki sonyamezelo, ubuncinci bewebhu, ikona yeradiyi, iqhinga lokulinga, kunye needatum ezibalulekileyo
- Isiqinisekiso sengqikelelo yokufa: ulandelelwano lwesikhululo, uyilo lwemigca, ukusetyenziswa kwemathiriyeli elindelekileyo, kunye neqhinga lokulahlwa
- Ukwakhiwa kwesixhobo kunye nokulungiswa: I-tryout elawulwayo yokutshixa kwisakhono sobukhulu kunye nokukhutshwa okuzinzileyo
- Ukuhanjiswa kwenqaku lokuqala: ingxelo yobukhulu, isiqinisekiso semathiriyeli, kunye nokuqinisekiswa kwesampulu
- Ukukhutshwa kwemveliso yobuninzi: inkqubo yeefestile kunye nesicwangciso sokuhlola sikhenkcezwe emva kokuvunywa
Ixesha lokukhokela isixhobo 15-30 iintsuku zekhalenda ngobunzima obuphakathi. Iijometri ezintsonkothileyo kakhulu okanye iinxalenye zenkqubo ye-multi-secondary zinokufuna iifestile zophuhliso ezinde. Sinika isicwangciso esiyinyani ngaphambili, hayi umhla wethemba oza kuthi uphume mva.
Umgangatho Control: What Is Checked and How Often
Kwiindawo ezinesitampu ezichanekileyo, umgangatho wakhiwe kwinkqubo, awuhlolwanga ekugqibeleni. Isakhelo sethu solawulo sibandakanya ngokubanzi:
Ulawulo olungenayo kunye nokuSeta
- Uqinisekiso lweMaterial ngokuchasene neenkcukacha zokuthenga kunye nezatifiketi
- Ubukhulu bekhoyili kunye nokujonga umphezulu ngaphambi kokukhululwa kwimveliso
- Inxalenye yokuqala yemvume ekusetweni kusetyenziswa imizobo echaziweyo yemilinganiselo ephambili
Ulawulo lwenkqubo
- Ukuhlolwa kweDimensional kwi-frequency echaziweyo (umzekelo rhoqo iiyure ezi-1-2 okanye kwiqashiso ngalinye, ngokusekelwe kwisicwangciso solawulo)
- Ukuhlolwa okubonwayo kwee-burrs, iintanda, imikrwelo, kunye nokwenza iziphene
- SPC iliso elifunekayo kwidimensions ebaluleke kakhulu
- Ukhuseleko lokufa kunye nempendulo engaqhelekanga yokuyeka ukuthintela amaqashiso axubeneyo
Ulawulo lokuGqibela kunye noThutho
- Isicwangciso sesampulu ngokwenqanaba le-AQL ekuvunyelwene ngalo (uqheliselo oluqhelekileyo: I-AQL 0.65 / 1.0 / 1.5 ngokuxhomekeke kwinxalenye ebalulekileyo)
- I-100% yokuhlela ekhoyo kwimbonakalo-ebaluleke kakhulu okanye iimpawu ezikhuselekileyo zokhuseleko xa kucacisiwe
- Ukulandeleka kweLot ukusuka kwibhetshi yezinto eziluhlaza ukuya kwirekhodi yokuthunyelwa kwe-
- Ukuqinisekiswa kokupakisha ukunciphisa umngcipheko we-deformation ngexesha lokuhamba
Ukuba iprojekthi yakho ifuna ukuhanjiswa kwesimbo sePPAP, izifundo zesakhono, okanye inkxaso ye-R&R yokulinganisa, sinokulungelelanisa ubunzulu besigaba sakho samaxwebhu.
Ixesha eliKhokelo, iModeli yokuhanjiswa, kunye neNkxaso yeNkqubo
Isantya siluncedo kuphela xa umgangatho uhlala uzinzile. Isakhelo sethu sexesha eliqhelekileyo:
- Ingxelo yeDFM: ngokuqhelekileyo ngaphakathi kwe- Iiyure ezingama-24-48 emva kokugqitywa komzobo iphakheji
- Iprototype / iindawo zokulinga: rhoqo 7-15 iintsuku depending on process route
- Izixhobo zokuvelisa: rhoqo Iintsuku ze-15-30
- Umjikelo wemveliso yobuninzi: ngokubanzi 10-25 iintsuku ngefestile yeodolo nganye, ebotshelelwe kwivolumu kunye nokugqiba ukuhamba
Iinkqubo zokuphinda, sixhasa ukucwangciswa okusekwe kuqikelelo, kunye nokuhanjiswa kwenqanawa ngokuyinxenye. Ukuba umgca wakho wendibano usebenza kanye-ngexesha, sinokuxoxa ngamanqanaba okhuseleko lwesitokhwe kunye nokukhulula i-cadence ukunciphisa umngcipheko wokunqongophala; Amaqela athelekisa iinketho ahlala ephonononga ii- high-volume isitampu approach kunye isicwangciso esisezantsi somthamo wemveliso.
Iimeko zeSicelo esiQhelekileyo
- Izixhobo zombane zezeMoto: iiklip zoqhagamshelwano, iithebhu ezikhuselayo, imithombo yokugcina, iziqwenga ezichanekileyo
- Izixhobo zombane zabathengi: ufowunelwa webhetri, iifreyimu zesibiyeli, izinto zokugcina ezincinci
- Iinkqubo ze-Appliance: ixhasa
- Ulawulo lwamashishini: iitheminali zokuqhuba, i-snap-fit-fit spring elements, iiwasha zokutshixa kunye neziqeshana
- hardware ekufuphi zonyango: amacandelo angafaki ngokuchanekileyo aneemfuno zolawulo olungqongqo lwe-dimensional
Ukuba wabelana ngemeko-bume yakho yokusebenza (iqondo lobushushu, ukungcangcazela, ukutyhileka komhlwa), singacebisa imathiriyeli kunye nendlela engaphezulu elinganisa ukuqina kunye nexabiso lilonke.
Ungayifumana njani iQuote echanekileyo ngokukhawuleza
Iphakheji eyomeleleyo yeRFQ inciphisa uhlaziyo kwaye ifinyeze ixesha lokuqaliswa. Nceda uquke okuninzi koku kulandelayo kangangoko unako:
- umzobo we-2D (PDF) kunye nemodeli ye-3D ukuba ikhona
- Ibakala leMathiriyeli, ubukhulu, umsindo, kunye nazo naziphi na ezinye iindlela ezivunyiweyo
- Imilinganiselo ebalulekileyo kunye neempawu ezifanelekileyo / zokusebenza
- Ukugqitywa komphezulu, iplating, unyango lobushushu, kunye neemfuno zococeko
- Uqikelelo lwemfuno yonyaka, ubungakanani beqashiso, kunye nomhla wokuqalisa ekujoliswe kuwo
- Izithintelo zokupakisha kunye nelizwe ekusingwa kulo
Ngamagalelo apheleleyo, ucaphulo kunye nengxelo yokwenziwa ikhawuleza kwaye ichaneke ngakumbi, ikunceda wenze izigqibo zokukhangela ngaphandle kokuphinda-phindela emva-na-phambili. Ungathumela iifayile ngokuthe ngqo nge- iphepha lokucaphula lesinyithi okanye Qhagamshelana neqela lethu lobunjineli kwiinkqubo ezingxamisekileyo.
Kutheni abathengi besikhethele ukuFaka iSitampu esichanekileyo
- Ulawulo lwenkqubo exhaswa yiDatha: unyamezelo olucacileyo, ubukhulu, kunye nemida yokuhlola
- Unxibelelwano lobunjineli obusebenzayo: ngqo impendulo ye-DFM ngolwimi olucacileyo
- Imveliso eyongezelekayo: ukusuka kwipilot ibaleka ukuya kwiinkqubo zonyaka zezigidi ezininzi.
- Ukuthembeka koRhwebo: amaxesha okukhokela angaguqukiyo, uhlaziyo oluselubala, kunye nokukhupha uqeqesho lokuvala
Injongo yethu ilula: hambisa iindawo ezifanelekileyo, ezisebenzayo, kwaye zifike ngexesha ukuze iqela lakho ligxile ekuqalisweni kwemveliso kunye nokuhanjiswa kwabathengi-kungekhona ukuhluka komthengisi womlilo.
Imibuzo Ebuzwa Rhoqo
1) Luluphi unyamezelo onokuthi ulubambe kwiindawo ezincinci ezinesitampu?
Kwiindawo ezininzi ezincinci ezinokufa, ukugqunywa okungundoqo / ukugqobhoza imilinganiselo ilawulwa malunga ne- ±0.03 mm ukuya ±0.08 mm. Ukunyamezelana okufikelelekayo kuxhomekeke kuhlobo lophawu, ukuziphatha kwezinto eziphathekayo, kunye nesicwangciso sesixhobo. Siqinisekisa imilinganiselo ebalulekileyo ngexesha le-DFM kunye nokuvunywa kwenqaku lokuqala. I-
2) Loluphi uluhlu lokutyeba oluzinzile kwimveliso echanekileyo?
Sisebenza 0.10-3.00 mm iyonke. Ukuchaneka okuphezulu, ubungakanani obuphezulu bezinto ezincinci, 0.20-2.00 mm inika eyona bhalansi ilungileyo yokubunjwa, ukuphindaphindwa komda, kunye nolawulo lweendleko.
3) Zeziphi imathiriyeli ozicebisayo malunga nentwasahlobo okanye iindawo eziqhubayo?
Ukuziphatha kwe-elastic, i-phosphor bronze (efana ne-C5210) kunye namabakala akhethiweyo angenasici aqhelekileyo. Kwiindawo ezigxilwe kwi-conductivity, ubhedu kunye nobhedu zisetyenziswa ngokubanzi. Ukukhethwa kokugqibela kuxhomekeke kumthwalo wangoku, iimfuno zokudinwa, kunye nokusingqongileyo kwe-corrosion.
4) Liliphi ixesha lakho eliqhelekileyo lokukhokelela ukusuka ekudwebeni ukuya ekuthumeni?
Njengoluhlu olusebenzayo: Ingxelo yeDFM Iiyure ezingama-24-48, iinxalenye zeprototype 7-15 iintsuku, tooling Iintsuku ze-15-30, kunye nemijikelezo yokuvelisa ngobuninzi malunga ne- 10-25 iintsuku ngeodolo nganye, kuxhomekeke kubuntsokotha kunye nendlela yokugqiba.
5) Ulawula njani umgangatho weeodolo eziphezulu zevolumu?
Sidibanisa imvume yokuqala, in-process dimensional checks, ukujonga isiphene esibonakalayo, isampuli nge-AQL, kunye nokulandeleka kweqashiso. Kwiindawo ezibalulekileyo, singongeza i-SPC kwimilinganiselo engundoqo kwaye siphumeze i-100% yokuhlela apho i-specs yomthengi ifuna khona.
6) Ngaba unokuxhasa zombini iprototype kunye nemveliso yexesha elide?
Ewe. Siyayixhasa imiyinge yokulinga ukuqinisekiswa kwaye emva koko silinganisele kwimveliso yeserial ezinzileyo. Ukucwangciswa komthamo kunokubandakanya izixhobo ezizinikezelweyo, izixhobo zokugcina, kunye neshedyuli yothutho esekwe kukukhululwa kwimfuno ephindaphindiweyo.
Cela iQuote
Ukuba ukhangela iinxalenye ezincinci zokutywina zentsimbi kwaye ufuna ukuchaneka kunye nokuhanjiswa okuthembekileyo, thumela ipakethe yakho yokuzoba kunye noqikelelo lomthamo wonyaka. Siza kubonelela ngengxelo yokwenziwa kwezinto, indlela yenkqubo ecetyiswayo, kunye nekowuteshini ecacileyo kunye nexesha kunye nokucingelwa komgangatho.