Site Liu Zhou | Emelitere Mee 2026
Mgbe ị na-ahọrọ usoro stampụ maka akụkụ igwe dị elu, nhọrọ ahụ. na-aga n'ihu ọnwụ ịkụ akara na anwụ jikọtara ịkụ akara na-emetụta ọnụ ahịa ngwa ngwa, ntinye, ogo akụkụ, yana mgbanwe mmepụta. Ọnwụ na-aga n'ihu na-ebu eriri na-aga n'ihu site n'ọtụtụ ọdụ ụgbọ mmiri, na-arụ otu ọrụ n'otu ọdụ ụgbọ oloko ọ bụla. Ngwakọta na-anwụ na-arụ ọtụtụ ọrụ - ịpụpụ na ịkpụ, ma ọ bụ ịkụ ọkpọ na ịpụpụ - n'otu oge n'otu ọdụ ụgbọ mmiri n'otu oge strok. Ha abụọ gosipụtara ụzọ mmepụta, mana ha na-edozi nsogbu nrụpụta dị iche iche.
Ntuziaka a na-atụnyere ịkụ akara na-aga n'ihu na nke mejupụtara n'ime omimi, na-akọwa mgbe nke ọ bụla bụ nhọrọ kacha mma, ma na-enye usoro mkpebi dị irè maka ndị injinia ngwá ọrụ na ndị na-emepụta usoro nhazi.
ka anwụ na-aga n’ihu ịkụ akara Works
Ọnwụ anwụ na-aga n'ihu na-enye eriri igwe ma ọ bụ eriri igwe na-aga n'ihu site n'usoro nke ọdụ ụgbọ mmiri n'ime otu ọnwụ etinyere na igwe igwe ma ọ bụ servo press. The warara na-aga n'ihu na otu pitch kwa strok, na onye ọ bụla ọdụ na-arụ ọrụ dị iche iche - ịkpọpu, akpụ, ekwe, ịbịaru, coining, ma ọ bụ igbutu - ruo mgbe emechara akụkụ kewapụrụ na ụgbọelu warara na ikpeazụ ọdụ.
A ahụkarị na-aga n'ihu anwụ nwere ike ịgụnye:
- pilot ọdụ ụgbọ mmiri - Mepụta oghere ndebanye aha n'isi n'oge warara ahụ iji kwado nhazi n'ofe ọdụ ụgbọ mmiri niile na-esote.
- Ụlọ ọrụ ndị a na-emepụta tupu - Mepụta mmalite atụmatụ dị ka extrusions, louvers, ribs, ma ọ bụ embos forming.
- Na-ehulata na akpụ ọdụ - Taabụ mpịaji, flanges, brackets, ma ọ bụ atụmatụ adọtara na-emighị emi na akụkụ na omimi akọwapụtara.
- Ịgbakọ ego na ọdụ ụgbọ elu - Tinye ezigbo nha nha, mkpụrụedemede, ma ọ bụ njirimara nnabata.
- Ebe ebipụ / nkewa - The okokụre akụkụ bụ ọkpọ free si ụgbọelu warara na ejected si anwụ.
The warara n'onwe ya na-arụ ọrụ dị ka workpiece ụgbọelu, na-ejigide ọnọdụ ndebanye aha n'etiti ọdụ site pilot atụdo na itinye n'ọnọdụ notches. Nke a pụtara na ọrịa strok ọ bụla nke akwụkwọ akụkọ na-emepụta akụkụ emechara, na-eme ka anwụ na-aga n'ihu na-aga nke ọma na nnukwu mpịakọta.
anwụ na-aga n’ihu Uru
- mmepụta dị oke elu — 200 ruo 1,500+ akụkụ kwa nkeji dabere na akụkụ akụkụ na mgbagwoju anya.
- Exceptional repeatability - Nkwekọrịta nha n'ofe nde akụkụ nwere obere enyemaka onye ọrụ.
- ọnụ ahịa nke kacha ala n'otu akụkụ. - Ọrịa strok ọ bụla na-emepụta akụkụ emechara; ngwá ọrụ amortization na-agbasa n'ofe nnukwu mpịakọta.
- Mbelata ọrụ - Otu onye na-arụ ọrụ, otu pịa, ndepụta mpempe akwụkwọ akpaaka zuru oke yana akụkụ ewepụrụ.
- Njikọ ọtụtụ ọrụ - Gwakọta oghere, ịkpọpu, ịkpụ, ịgbado, na ịtụkọta mkpụrụ n'ime otu anwụ.
anwụ na-aga n’ihu Limitations
- High tooling investment - Ọnwụ anwụ na-aga n'ihu zuru oke na-efu $50,000–$500,000+ dabere na mgbagwoju anya.
- Ogologo oge ndu imewe na waya 8 nnwale.
- Ihe mkpofu ihe si na ụgbọ ala warara - Ọkpụkpụ nke ebu (webụ scrap) na-ebelata ojiji ihe na 60-85% maka ọtụtụ geometry.
- Ọ bụghị mma maka nke ukwuu miri adọta - Ebe ịse ihe omimi dị na ọnwụ na-aga n'ihu nwere oke na oke omimi ruo dayameta.
Kedu ka anwụ jikọtara ịkụ akara si arụ ọrụ
anwụ jikọtara ịkụ akara na-arụ ọtụtụ ịkpụ ma ọ bụ na-arụ ọrụ n'otu oge n'otu ọdụ n'oge otu strok pịa. Kacha nkịtị compound anwụ nhazi oghere na edupuo (ma ọ bụ oghere na ụdị) otu akụkụ na otu hit. N'adịghị ka ọnwụ na-aga n'ihu, ọ nweghị ọganihu n'etiti arụmọrụ - ọrụ niile na-eme n'otu ntabi anya.
A compound anwụ a na-agụnye:
- Otu ọdụ punch na-anwụ anwụ - Punch ahụ na-agbadata na ntụmadị oghere na-egbutu profaịlụ dị n'èzí ebe ọkpọ ọkpọ na-emepụta ihe dị n'ime (oghere, oghere, ma ọ bụ cutouts) n'otu ọrịa strok.
- ihe ejikọtara ọnụ - Na ogige oghere-na-ụdị anwụ, a akpụ ntụmadị ma ọ bụ anwụ ngalaba na-emepụta flanges, iko, ma ọ bụ na-emighị emi adọta atụmatụ n'out oge.
- Stripper efere. - Na-ekewa akụkụ emechara na ntụmadị na mgbago elu wee jide warara ahụ larịị.
- Nwuo ngọngọ na nkwado - Mkpọkọta anwụ dị ala nke na-akwado ịcha na imepụta ihe na nhazi nke ọma.
N'ihi na arụ ọrụ niile na-eme otu oge, akụrụngwa na-anwụ na-emepụta akụkụ nwere ezigbo ọnọdụ dị n'etiti njirimara - profaịlụ oghere na njirimara dị n'ime ka a na-emepụta n'otu ọrịa strok, na-ewepụ nchịkọta nnabata site na ọtụtụ ọdụ ụgbọ mmiri.
anwụ jikọtara Uru
- Ebube njirimara na njirimara ziri ezi - A na-ebipụ ma ọ bụ kpụrụ atụmatụ niile n'otu oge, ya mere nnabata ọnọdụ dị n'etiti nkọwapụta oghere na njirimara ime na-ejedebe naanị site n'ichepụta nrụpụta (± 0.01-0.025 mm nwere ike ime).
- Mfe anwụ na-ewu - Ọdụ ụgbọ ole ole na ole, enweghị usoro nkwalite mgbawa, enweghị eriri ụgbọelu - ọnwụ na-adịkarị obere na obere mgbagwoju anya karịa ọnwụ na-aga n'ihu.
- Iji ihe dị elu mee ihe - Enweghị eriri ebu ma ọ bụ ọkpụkpụ; Nhazi oghere nwere ike nweta 80-95% ojiji ihe dabere na geometry.
- Lower tooling efu - Ngwakọta na-anwụ anwụ na-efu $15,000–$80,000 - nke na-erughị ọnwụ na-aga n'ihu nke mgbagwoju anya akụkụ.
- Ogologo oge ndu — izu 4–8 maka imewe, wuo na nnwale.
anwụ jikọtara Limitations
- Ntinye obere - Ọrịa strok ọ bụla na-emepụta naanị otu akụkụ (ma ọ bụ obere akụkụ nke akụkụ), ma e jiri ya tụnyere ọnwụ na-aga n'ihu nke nwere ike ịgba ọsọ na 10-50 × ọsọ.
- Akụkụ mgbagwoju anya n'uko nke kacha mma na-emecha na otu akụkụ nke nwere ike mezue. Enweghị ike imepụta akụkụ ndị chọrọ ọtụtụ usoro akpụ akpụ ma ọ bụ mgbanaka n'usoro n'otu ọrụ ngwakọta.
- ntuziaka ma ọ bụ ọkara akpaaka njikwa - A ga-ewepụrịrị akụkụ site na anwụ wee yipụ ya na aka ma ọ bụ jiri akpaaka dị mfe, na-abawanye ọrụ n'otu akụkụ.
- Pịa tonnage chọrọ - N'ihi na ọrụ niile na-eme n'otu oge, ike ngwa ngwa chọrọ dị elu, na-achọkarị nnukwu mgbasa ozi karịa ọnwụ na-aga n'ihu na-eme otu akụkụ na obere ike-stroke.
anwụ na-aga n’ihu vs anwụ jikọtara: Ntụle isi na isi
| Isi ihe | Na-aga n'ihu Die ịkụ akara | anwụ jikọtara ịkụ akara |
|---|---|---|
| Ọnụọgụ ọdụ | 5-40+ ọdụ n'usoro | 1 ọdụ (niile na-arụ ọrụ n'otu oge) |
| site na nkeji) | 200–1,500+ | 15-120 (dabere na akụkụ nha na ọsọ pịa) |
| Nkebi mgbagwoju | High — usoro arụmọrụ na-enye ohere mgbagwoju geometry, multi-step bene. | Moderate — ejedebeghị na ihe a pụrụ imezu na otu ọrịa strok |
| Ngosipụta na njirimara ziri ezi | Ezi (± 0.05-0.10 njehie na ọdụ ọdụ) | magburu onwe ya (± 0.01-0.025 mm) ebe ọ bụ na a na-egbutu atụmatụ niile n'otu oge |
| Ihe eji | 60–85% (ihe mkpofu ihe na-ebu ibu) | 80-95% (enweghị eriri ụgbọelu) |
| ọnụ ahịa akụrụngwa. | $50,000–$500,000+ | $15,000–$80,000 |
| Mmezi | Nke dị elu - ọdụ ụgbọ mmiri ndị ọzọ, isi iyi ndị ọzọ, nhazi pilot dị egwu | Lower — obere akụkụ alignment, mfe nhazi. |
| Kasị mma maka | Nnukwu olu, akụkụ dị iche iche dị larịị ma ọ bụ akụkụ dị ọkụ nke kpụrụ (njikọ, brackets, clips, EMI ọta) | Ọkara-mpịakọta-mkpụrụkpụ-mkpụrụkpụ-mkpụrụkpụ flatto. (ezigbo washers, gaskets, laminations) |
Mgbe Compound nwụrụ bụ nhọrọ kacha mma
N'agbanyeghị ewu ewu nke na-aga n'ihu na-anwụ na elu-olu n'ichepụta, compound na-anwụ bụ mgbe ndị elu nhọrọ n'okpuru kpọmkwem ọnọdụ:
1. Nkwenye dị oke mkpa dị mkpa.
Mgbe nnabata dị n'etiti profaịlụ oghere dị n'èzí na njirimara dị n'ime (oghere, oghere, cutouts) ga-ejiderịrị na ± 0.01-0.025 mm, ngwakọta anwụ nwere uru doro anya. N'ihi na a na-egbutu atụmatụ niile n'otu ọrịa strok, enweghị njehie nhazi ọdụ na ọdụ ọdụ. Nke a na-eme ka onyinye ahụ nwụọ usoro kachasị amasị maka:
- Electric laminations - moto na transformer cores chọrọ kpọmkwem alignment nke oghere ụkpụrụ ikwu na elu lamination profaịlụ.
- nkenke washers na gaskets - Usoro oghere Bolt ga-abụrịrị concentric na dayameta mpụta n'ime nnabata siri ike.
- Ihe mkpuchi akara - Akụkụ ọ bụla ebe anya oghere ruo n'ọnụ na-emetụta arụmọrụ akara.
2. Iji ihe eji eme ihe bu ihe mbu.
Ihe na-ebu ibu na-anwụ na-aga n'ihu nwere ike imebi 15-40% nke akụrụngwa. N'ihi na oké ọnụ ihe - beryllium ọla kọpa, Monel, Inconel, titanium, ma ọ bụ oké igwe anaghị agba nchara - a n'efu sụgharịta ozugbo na-eri. Ngwakọta na-anwụ ozugbo site na mpempe akwụkwọ ma ọ bụ warara na-enweghị ọkpụkpụ, na-enweta 80-95% iji ihe onwunwe. N'ihe $40/kg, ego a na-echekwa site na nkwalite 15% na itinye n'ọrụ nwere ike ịba ụba karịa ọsọ mmepụta.
3. Mpịakọta dị oke oke (akụkụ 10,000-500,000 / afọ)
N'ọkwa na-agafeghị oke, ọnụ ahịa akụrụngwa nke ọnwụ na-aga n'ihu nwere ike ọ gaghị emeziwanye nke ọma. Ngwakọta na-anwụ na-efu $30,000-$50,000 na-emepụta akụkụ na ọsọ ọsọ a na-anakwere maka mpịakọta kwa afọ n'ime iri ruo ọtụtụ narị puku, ebe ọnwụ na-aga n'ihu $200,000 agaghị anọgide na-arụ ọrụ.
4. The Part Geometry dabara otu-Hit Ọrụ
Akụkụ ndị bụ profaịlụ dị larịị nke nwere njirimara ime - enweghị usoro nhụsianya, enweghị usoro nhazi ọtụtụ - bụ ndị na-aga ime maka ngwakọta anwụ. Ihe atụ na-agụnye:
- Mpempe ọkọlọtọ nwere ọtụtụ oghere oghere.
- Ndị na-ahụ maka kọntaktị eletriki
- Shim efere na spacer discs
- Flat gaskets na mgbagwoju elu profaịlụ
5. Oge ndu ngwa ngwa nkenke ka achọrọ
Enwere ike ịmepụta, wuo ma gosipụta ya n'ime izu 4-8 - ihe dị ka ọkara oge ndu nke ọnwụ na-aga n'ihu. Maka oru ngo nwere usoro mmalite ike ike ma ọ bụ ebe mmepụta ga-amalite tupu ọnwụ na-aga n'ihu adịla njikere, anwụ anwụ nwere ike ịbụ ngwá ọrụ mmepụta mbụ.
Ọnụ-Speed Crossover Analysis
Ịghọta aku na uba crossover n'etiti na-aga n'ihu na anwụ jikọtara ịkụ akara dị oké mkpa maka na-eme nri tooling ego.
Azụmahịa na ọnụọgụ
Consider a flat washer with a complex outer profile and three internal holes:
- Compo Ngwá ọrụ = $35,000; oge okirikiri = 60 akụkụ / min; ọrụ = $ 0.05 / akụkụ.
- Ọnwụ na-aga n'ihu: Ngwá ọrụ = $150,000; oge okirikiri = 400 akụkụ / min; ọrụ = $ 0.01 / akụkụ.
At 25,000 parts, anwụ jikọtara kwa-akụkụ ụgwọ (tooling amortized) = $1.45 / akụkụ vs na-aga n'ihu anwụ = $6.01 / akụkụ. Ngwakọta anwụ bụ n'ụzọ doro anya karịa akụ na ụba.
At akụkụ 100,000, ngwakọta anwụ = $ 0.40 / akụkụ vs ọganihu = $ 1.51 / akụkụ. anwụ jikọtara ka na-emeri.
At 500,000 akụkụ, Ngwakọta = $ 0.12 / akụkụ vs ọganihu = $ 0.31 / akụkụ. Oghere ahụ dị warara mana anwụ anwụ na-adị ọnụ ala karịa n'ihe atụ a.
At 2,000,000 parts, Ngwakọta = $ 0.07 / akụkụ vs ọganihu = $ 0.085 / akụkụ. The crossover na-eru nso - na ọbụna elu mpịakọta, na-aga n'ihu ọnwụ ọsọ uru na-achị.
The crossover na-emekarị n'etiti 1,000,000 na 5,000,000 akụkụ maka geometries dị mfe nke enwere ike ịme n'ụdị anwụ anwụ. Maka akụkụ ndị ọzọ dị mgbagwoju anya na-achọ ọtụtụ ọrụ na-aga n'ihu na-anwụ anwụ, ebe crossover na-agbanwe ala (akụkụ 250,000-1,000,000) n'ihi na uru ọdụ ụgbọ mmiri na-aga n'ihu na-adịwanye mkpa.
N'ofe efu Direct
The crossover analysis ga-atụlekwa:
- Scrap ihe na-eri - Na-aga n'ihu anwụ scrap (ụgbọelu warara) na-aga n'ihu; Ngwakọta anwụ scrap bụ kwa oghere. N'ọnụ ahịa ihe dị oke ọnụ, ojiji dị elu nke akụrụngwa anwụ nwere ike gbanwee crossover n'ihu nri.
- Ọnụ ego dị mma - Ọ bụrụ na ngwa a na-achọ nnọọ ike njiri mara-na-njirimara ndidi, ndị kasị elu nke compound nwere ike iwepụ ọrụ nke abụọ ma ọ bụ nlele nyocha nke na-aga n'ihu na-anwụ anwụ enweghị ike izere.
- Inventory - Ọnwụ na-aga n'ihu na-agba ọsọ na 400 ppm nwere ike wulite ngwa ahịa ngwa ngwa, mana ngwakọta na-anwụ na 60 ppm na-enyekwu mgbanwe nhazi oge maka mmepụta dị ala, nnukwu ngwakọta.
Nleba anya imewe
anwụ na-aga n’ihu Design
Ịmepụta ọnwụ na-aga n'ihu chọrọ nka na nhazi nke warara, usoro ọdụ ọdụ, na injin ihe ụgbọ mmiri:
- njikarịcha okirikiri nhọrọ ukwuu - The nghazi nke akụkụ na warara, ọnụ ọgụgụ nke akụkụ kwa warara obosara, na ụgbọelu warara geometry niile na-emetụta ihe itinye n'ọrụ na-anwụ pụrụ ịdabere.
- ọdụ ọdụ usoro - A ga-ahazirịrị ọrụ iji jikwaa ọsọ ihe, gbochie mgbagha, ma nọgide na-esi ike. A na-edobe ọdụ ndị a na-emepụta mgbe a gachara ọdụ ụgbọ; ntụzịaka agbagọ ga-azarịrị maka ịdị larịị warara.
- Carrier strip engineering - Onye na-ebu (akwa ma ọ bụ ọkpụkpụ) ga-adị ike nke ukwuu iji bufee warara ahụ n'ọdụ ụgbọ mmiri niile na-enweghị ịgbatị, na-ehulata ma ọ bụ na-agbaji. Obosara onye na-ebu ya na ntinye oghere pilot dị oke mkpa.
- Nhọpụta ihe - Ọganihu anwụ stampụ nde akụkụ; Ngwá ọrụ ígwè akara ule dị ka D2, M2, carbide inserts, ma ọ bụ uzuzu metallurgy steels (CPM-10V, CPM-15V) kpọmkwem maka eyi iguzogide.
- Simulation na tryout - Ntụle mmecha nke njedebe (FEA) nke ihe na-erugharị ihe, mmiri azụ, na nkesa nrụgide bụ ụkpụrụ omume tupu ịmebe ịnwụ nchara nchara.
anwụ jikọtara Design
anwụ jikọtara imewe na-elekwasị anya n'ịrụ ọrụ n'otu oge na nkenke:
- njikwa mkpochapụ - N'ihi na idebe na ịkpọpu na-eme n'otu oge, mkpochapụ-ịnwụ anwụ ga-enwerịrị nke ọma chịkwaa nke ọma maka profaịlụ mpụta yana njirimara niile dị n'ime. Ọkpụrụkpụ ihe dị iche iche nwere ike ịchọ nkwụsị dị iche iche n'otu anwụ.
- Oge na mmekọrịta - Ihe niile na-egbutu ga-akpọtụrụ ihe ahụ n'otu oge ahụ. Ọdịiche nke ọbụlagodi 0.05 mm n'ịdị elu punch nwere ike ibute nbudata na-ezighi ezi, iyi akaghi aka, na mgbanwe nha.
- Mwepu ike - Ngwakọta na-anwụ na-emepụta ike ịdọpụ ihe dị elu n'ihi na ọtụtụ ọkpọ na-alaghachi n'otu oge. Nhazi efere efere ahụ ga-ejikwa ike ndị a na-enweghị ntụgharị.
- Pịa nhọrọ - N'ihi na ngwa ngwa ngwa ngwa dị elu (ọrụ niile n'otu ihe ọkụkụ), ndị nta akụkọ ga-enwerịrị ikike ike zuru oke na ala nke ọrịa strok. A na-ahọrọ igwe igwe igwe nwere tonnaji dị elu na etiti nwụrụ anwụ.
- Die ihe - N'ihi na ngwakọta na-anwụ na-agba ọsọ na obere mpịakọta, nhọrọ nchara ngwá ọrụ nwere ike ịdị obere ike ike - D2, A2, ma ọ bụ ọbụna S7 maka arụmọrụ na-akpata ujo nwere ike zuru oke.
Ihe Nlereanya nke Ụwa n'ezie
Ihe atụ 1: Igwe ọkụ eletrik (anwụ jikọtara)
Onye na-emepụta obere DC Motors na-emepụta stator laminations si 0.35 mm silicon ígwè. Lamination ahụ nwere profaịlụ mpụta okirikiri nwere oghere stator 12 kwụziri ahazi. Nkwenye n'etiti oghere ọ bụla na dayameta mpụta bụ ± 0.02 mm. Ngwakọta anwụ na-emeghe profaịlụ dị n'elu wee pịa oghere iri na abụọ n'otu strok, na-enweta izi ezi ọnọdụ achọrọ. Ọnwụ na-aga n'ihu nwekwara ike imepụta akụkụ a, mana njehie mkpokọta ọdụ ọdụ ga-agafe nkọwapụta ± 0.02 mm. Olu kwa afọ: nkeji 200,000. Ọnụ ego eji eme ihe: $45,000. Ngwakọta anwụ bụ nhọrọ doro anya.
Ọmụmaatụ 2: Njikọ ụgbọ ala (anwụ na-aga n’ihu)
Onye na-ebubata ụgbọ ala Tier 1 na-emepụta ọnụ njikọ njikọ ọla kọpa nwere ọrụ ịkpọpu 8, 3 na-akpụ ehulata, yana usoro mkpụrụ ego. Olu kwa afọ: akụkụ 15 nde. Ọnwụ ọdụ ụgbọ elu 16 na-aga n'ihu na-agba na 600 ppm na igwe nrịbama dị elu nwere akpaaka nri eriri igwe. Ọnụ ego eji eme ihe: $280,000. Na akụkụ nde 15, amortization tooling nke otu akụkụ dị n'okpuru $0.02. Mgbagwoju anya na olu na-eme ka ọnwụ na-aga n'ihu na-eme ka ọ bụrụ naanị nhọrọ nwere ike ime - anwụ anwụ enweghị ike ịrụ ọrụ nhazi usoro achọrọ.
Ihe Nlereanya 3: Igwe anaghị agba nchara (anwụ jikọtara)
Onye na-emepụta ngwaọrụ ahụike chọrọ gasket igwe anaghị agba nchara 316L nwere profaịlụ mpụta dị mgbagwoju anya yana oghere 6 bolt. Nkwenye siri ike: ± 0.015 mm na oghere ruo n'ọnụ. Olu kwa afọ: nkeji 50,000. Ọnụ ihe onwunwe dị elu ($ 28 / kg maka mpempe akwụkwọ 316L). Ọnwụ anwụ na-enweta 92% iji ihe onwunwe wee zute ihe niile chọrọ ndidi. Ọnụ ego eji eme ihe: $28,000. Ọnwụ na-aga n'ihu ga-efu $120,000, mebie ihe 25% karịa, na olu anaghị akwado itinye ego ahụ. Ngwakọta anwụ bụ nhọrọ ziri ezi.
Ọmụmatụ 4: EMI Shield Bracket (anwụ na-aga n’ihu)
Ụlọ ọrụ eletrọnịkị ndị na-azụ ahịa chọrọ ihe nkwado nickel-silver EMI nke nwere ọrụ ịkpọpu 5, 2 na-ehulata n'akụkụ dị iche iche, yana ọrụ flanging. Olu kwa afọ: akụkụ 8 nde. Ọnwụ na-aga n'ihu nke ọdụ 10 na-emepụta 350 ppm yana nhazi na ịgbagọ. Ọnụ ego eji eme ihe: $180,000. Mgbagwoju anya nke usoro na mgbagwoju anya na-arụ ọrụ na-eme ka ngwakọta anwụ ghara ikwe omume - anwụ na-aga n'ihu bụ naanị usoro stampụ nwere ike ime.
Ihe Nlereanya 5: Shim Plate (anwụ jikọtara →)
Onye na-emepụta akụrụngwa dị arọ chọrọ efere shim 20,000 kwa afọ site na nchara siri ike 2 mm. Ngwakọta anwụ ($ 22,000) na-emepụta akụkụ ahụ na akụ na ụba na 40 ppm. Afọ atọ ka e mesịrị, ọchịchọ na-eto ruo 500,000 nkeji / afọ. Na olu ahụ, ọnwụ na-aga n'ihu ($95,000) na-agba ọsọ na 250 ppm na-aghọkwu ọnụ ahịa. Onye nrụpụta na-atụgharị site na ngwakọta gaa na ịkụ akara anwụ na-aga n'ihu, na-ebelata ọnụ ahịa otu akụkụ site na 40%. Usoro a na-ahazi - nke mbụ, na-aga n'ihu - bụ atụmatụ a na-ahụkarị ma dị irè.
Ajuju Ajuju
Gịnị bụ isi ihe dị iche n'etiti anwụ na-aga n'ihu na ihe na-anwụ anwụ?
Isi ihe dị iche bụ ọnụ ọgụgụ ọdụ ụgbọ na ka esi arụ ọrụ. Ọnwụ na-aga n'ihu nwere ọtụtụ ọdụ ahaziri n'usoro, ebe eriri ahụ na-aga n'ihu otu pitch kwa strok - ọdụ ọ bụla na-arụ otu ọrụ kwa strok. A anwụ jikọtara nwere otu ọdụ ebe otutu arụmọrụ (oghe, ịkpọpu, akpụ) na-eme n'out oge n'otu oge pịa. A na-ewu ọnwụ na-aga n'ihu maka akụkụ dị elu, ọtụtụ nzọụkwụ; Ngwakọta na-anwụ karịa na akụkụ dị elu, nke nwere otu akụkụ.
Kedu mgbe m ga-ahọrọ ngwakọta anwụ karịa ọnwụ na-aga n'ihu?
Họrọ ngwakọta na-anwụ mgbe akụkụ gị chọrọ nkwado siri ike na njirimara (± 0.01-0.025 mm), mgbe iji ihe eji eme ihe dị oke egwu (karịsịa na alloys dị oke ọnụ), mgbe olu kwa afọ na-agafeghị oke (akụkụ 10,000-500,000), mgbe akụkụ geometry nwere ike mezue n'otu ihe ọkụkụ, ma ọ bụ mgbe ị na-etinye oge na mmefu ego. Ọnwụ ngwakọta na-amasịkwa maka lamination eletriki, ihe nchacha nke ọma, gaskets, na braket dị larịị nwere ụkpụrụ oghere siri ike.
Ọnwụ na-aga n'ihu nwere ike dochie ngwakọta anwụ maka ngwa niile?
Mba. Ọ bụ ezie na anwụ na-aga n'ihu nwere ike ịmepụta otu akụkụ dị ka ihe na-anwụ anwụ, e nwere ebe ndị na-anwụ anwụ dị elu. Akụkụ chọrọ oke nguzozi n'etiti atụmatụ na-erite uru site na ngwakọta anwụ n'ihi na a na-egbutu atụmatụ niile n'otu oge - enweghị mperi ọdụ ọdụ na ọdụ ọdụ. Na mgbakwunye, maka ọnụ ọgụgụ ndị na-agafeghị oke, ọnụ ahịa ngwa ngwa dị ala nke ihe na-anwụ anwụ na-eme ka ọ dịkwuo ụba. Ọnwụ na-aga n'ihu na-efunahụ ihe ndị ọzọ n'ihi ọkpụkpụ eriri ụgbọelu, nke dị mkpa mgbe ị na-akpụ ihe dị oke ọnụ.
Olee otú ojiji ihe onwunwe si tụnyere n'etiti ọganihu na ngwakọta anwụ?
Compound na-anwụ na-enwetakarị 80-95% iji ihe onwunwe eme ihe n'ihi na ha nwere akụkụ oghere ozugbo site na mpempe akwụkwọ ma ọ bụ warara na-enweghị ihe mkpofu ụgbọelu. Ọnwụ na-aga n'ihu na-enwetakarị 60-85% itinye n'ọrụ n'ihi na eriri ụgbọelu (webụ skeleton) nke na-ebufe akụkụ n'etiti ọdụ ụgbọ mmiri na-eri ihe. Maka ihe $ 30 / kg na 80% vs 65% itinye n'ọrụ, ihe dị iche na-efu ihe karịrị otu 1,000,000 na-agba ọsọ nwere ike gafere $ 100,000 - na-ezukarị iji kwado usoro ahụ na-anwụ anwụ ọbụna na mpịakọta dị elu.
Gịnị bụ ahụkarị ọnụ crossover olu n'etiti ọganihu na anwụ jikọtara ịkụ akara?
Ọnụ ego crossover na-adabere na mgbagwoju anya akụkụ, ọnụ ahịa ihe onwunwe, na ọnụ ọgụgụ ngwá ọrụ kpọmkwem. Maka akụkụ dị larịị dị mfe nke enwere ike ịme na ụdị anwụ anwụ, crossover na-emekarị n'etiti akụkụ 1,000,000 na 5,000,000. Maka akụkụ ndị dị mgbagwoju anya na-achọ ọtụtụ arụmọrụ, crossover nwere ike ime dị ka akụkụ 250,000 n'ihi na ikike ọdụ ụgbọ mmiri na-aga n'ihu na-enye mbelata ọnụ ahịa otu akụkụ. Gbakọọ amortization ngwá ọrụ mgbe niile, ọnụ ahịa okirikiri nke otu akụkụ, ọrụ na mkpofu ihe iji chọpụta kpọmkwem crossover maka ngwa gị akọwapụtara.
Mmechi
Mkpebi na-aga n'ihu na-anwụ anwụ vs anwụ jikọtara ịkụ akara abụghị maka usoro nke “ka mma” n'ụzọ zuru oke - ọ bụ maka ijikọ ụdị anwụ na akụkụ geometry, ihe nnabata, oke mmepụta, na mgbochi ọnụ ahịa.
Họrọ na-aga n'ihu na-anwụ anwụ ịkụ akara mgbe akụkụ gị chọrọ ọtụtụ ọrụ usoro (ịkpọpu, ịkpụ, ịgbagọ, ịgbakọ ego), mgbe olu kwa afọ gafere akụkụ 500,000-1,000,000, yana mgbe ọnụ ahịa otu akụkụ n'ogo bụ onye ọkwọ ụgbọ ala mbụ.
Họrọ anwụ jikọtara ịkụ akara mgbe akụkụ gị nwere ike mezue na otu hit, mgbe njirimara-na-njirimara ndidi dị oké egwu (± 0.01-0.025 mm), mgbe ihe onwunwe itinye n'ọrụ ga-maximized, mgbe olu bụ agafeghị oke (10,000-500,000 akụkụ / afọ), ma ọ bụ mgbe ngwá ọrụ na-ejigide akụkụ / afọ.
Ọtụtụ ndị na-emepụta ihe na-amalite site na ngwakọta na-anwụ maka mmepụta mbụ na mgbanwe na-anwụ na-aga n'ihu ka olu na-eto eto - usoro nhazi nke na-ebelata ego itinye ego n'ihu ma na-ejigide ikike nke ọnụ ọgụgụ.
Maka ndị injinia ngwá ọrụ na ndị na-eme atụmatụ nhazi, isi ihe bụ ịtụle akụkụ nke ọ bụla n'otu n'otu: depụta okirikiri nhọrọ ukwuu maka ọnwụ na-aga n'ihu, tụọ ọnụ ọgụgụ ọdụ ụgbọ mmiri, gbakọọ ọnụ ahịa crossover olu, ma tulee ojiji ihe onwunwe. Azịza ziri ezi bụ ngwa-kpọmkwem mgbe niile.
Chọrọ enyemaka n'ịhọrọ ezigbo anwụ ụdị maka gị ọzọ stampụ akụkụ? Kpọtụrụ otu anyị otu injinia tooling maka nlebanya nleba anya n'efu na nyocha ọnụ ahịa.
Ebipụtara na MetalStampingParts.ltd - Isi mmalite gị maka ọkachamara stampụ igwe ziri ezi.