{"id":2099,"date":"2026-06-29T18:28:37","date_gmt":"2026-06-29T10:28:37","guid":{"rendered":"https:\/\/metalstampingparts.ltd\/stamped-washers-shims-guide\/"},"modified":"2026-06-29T18:41:36","modified_gmt":"2026-06-29T10:41:36","slug":"stamped-washers-shims-guide","status":"publish","type":"page","link":"https:\/\/metalstampingparts.ltd\/fil\/stamped-washers-shims-guide\/","title":{"rendered":"Stamped Washers and Shims Guide"},"content":{"rendered":"<p><strong>Short answer:<\/strong> stamped washers and shims are flat, thin stamped parts used for spacing, load distribution, tolerance compensation, and preload adjustment in mechanical assemblies. They are typically made from low-carbon steel, stainless steel, spring steel, brass, or plastic, in thicknesses from 0.05 mm to 6 mm.<\/p>\n<p>This guide is for design engineers and sourcing professionals who need flat stamped washers, shims, spacers, or feeler gages for precision assemblies, bearing preload, or structural alignment.<\/p>\n<p>Submit your washer or shim drawing with ID, OD, thickness, flatness, and material requirements through the <a href=\"\/contact\/\">RFQ form<\/a>. For flatness specifications, see <a href=\"\/stamped-part-flatness-warpage-control\/\">stamped part flatness and warpage control<\/a>.<\/p>\n<h2>Stamping vs other washer production methods<\/h2>\n<table class=\"msp-content-table\">\n<thead>\n<tr>\n<th>Method<\/th>\n<th>Thickness range<\/th>\n<th>Tolerance<\/th>\n<th>Tooling cost<\/th>\n<th>Economic volume<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Stamping (progressive die)<\/td>\n<td>0.1-6 mm<\/td>\n<td>plusmn0.05-0.15 mm<\/td>\n<td>USD 3,000-12,000<\/td>\n<td>10,000+<\/td>\n<\/tr>\n<tr>\n<td>Stamping (compound die)<\/td>\n<td>0.1-3 mm<\/td>\n<td>plusmn0.03-0.08 mm<\/td>\n<td>USD 2,000-8,000<\/td>\n<td>1,000-50,000<\/td>\n<\/tr>\n<tr>\n<td>Laser cutting<\/td>\n<td>0.5-10 mm<\/td>\n<td>plusmn0.10-0.20 mm<\/td>\n<td>None (per-part)<\/td>\n<td>1-500<\/td>\n<\/tr>\n<tr>\n<td>Waterjet cutting<\/td>\n<td>1-25 mm<\/td>\n<td>plusmn0.15-0.30 mm<\/td>\n<td>None (per-part)<\/td>\n<td>1-200<\/td>\n<\/tr>\n<tr>\n<td>Fine blanking<\/td>\n<td>0.5-6 mm<\/td>\n<td>plusmn0.01-0.03 mm<\/td>\n<td>USD 8,000-25,000<\/td>\n<td>50,000+<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2>Common washer and shim types made by stamping<\/h2>\n<ul>\n<li><strong>Flat washers (plain):<\/strong> DIN 125, DIN 9021, SAE, USS standard sizes. Progressive die with automatic sorting.<\/li>\n<li><strong>Spring washers (curved, wave, Belleville):<\/strong> curved or conical profile stamped and heat-treated for spring properties. ASTM B637 or similar.<\/li>\n<li><strong>Shims (laminated, solid):<\/strong> precision-thickness shims for bearing alignment, motor mounting, gear preload. Laminated shims use peelable layers of 0.05-0.10 mm.<\/li>\n<li><strong>Lock washers (split, tooth):<\/strong> split ring or internal\/external tooth lock washers, case-hardened.<\/li>\n<li><strong>Sealing washers:<\/strong> stamped metal with bonded rubber or PTFE insert.<\/li>\n<li><strong>Custom shim plates:<\/strong> contoured or stepped shims for structural alignment in machinery, automotive, or aerospace.<\/li>\n<\/ul>\n<h2>Tolerances and flatness<\/h2>\n<p>Stamped washer flatness depends on material thickness, temper, and stamping method:<\/p>\n<ul>\n<li>Standard stamping: flatness 0.10-0.30 mm per 25 mm diameter<\/li>\n<li>With coining or flattening station: flatness 0.03-0.08 mm per 25 mm<\/li>\n<li>Fine blanked: flatness 0.01-0.03 mm for thin materials<\/li>\n<li>ID\/OD concentricity: typically plusmn0.10 mm, can be plusmn0.03 mm with compound die<\/li>\n<li>Thickness tolerance: plusmn0.03-0.10 mm for most stamped shims<\/li>\n<\/ul>\n<h2>Material and finish selection<\/h2>\n<p>Washer and shim material depends on the load, corrosion environment, spring requirement, and whether the part is used as an electrical contact or a mechanical spacer. Low-carbon steel is economical for general use. Stainless steel is common when corrosion resistance matters. Spring steel, 301 stainless, phosphor bronze, or beryllium copper may be used when the washer must provide preload or contact force.<\/p>\n<ul>\n<li><strong>Low-carbon steel:<\/strong> economical, easy to plate, good for general spacers and load-distribution washers.<\/li>\n<li><strong>Stainless steel:<\/strong> 304 and 316 resist corrosion; 301 can be specified for spring washer behavior.<\/li>\n<li><strong>Brass and copper:<\/strong> used for conductivity, grounding, and softer bearing surfaces.<\/li>\n<li><strong>Spring steel:<\/strong> heat treatment may be needed after stamping, followed by black oxide, zinc, or phosphate finish.<\/li>\n<li><strong>Plastic or fiber shims:<\/strong> useful for electrical isolation or low-load spacing, but not a substitute for high-load metal shims.<\/li>\n<\/ul>\n<h2>RFQ checklist for custom washers and shims<\/h2>\n<p>For standard washers, send the DIN, ISO, SAE, or customer standard number. For custom shims, send a drawing with ID, OD, slot geometry, thickness, material, flatness, burr direction, hardness, finish, and quantity by release. If washers are packed for automated feeding, include orientation, cleanliness, and packaging requirements.<\/p>\n<p>Related pages that help define the print include the <a href=\"\/metal-stamping-tolerances-guide\/\">metal stamping tolerances guide<\/a>, <a href=\"\/fine-blanking-guide\/\">fine blanking guide<\/a>, <a href=\"\/metal-stamping-burr-control-guide\/\">burr control guide<\/a>, and <a href=\"\/metal-stamping-first-article-inspection-checklist\/\">first article inspection checklist<\/a>.<\/p>\n<h2>FAQ<\/h2>\n<div itemscope itemtype=\"https:\/\/schema.org\/FAQPage\">\n<div itemscope itemprop=\"mainEntity\" itemtype=\"https:\/\/schema.org\/Question\">\n<h3 itemprop=\"name\">What is the most economical way to produce 50,000 flat washers?<\/h3>\n<div itemscope itemprop=\"acceptedAnswer\" itemtype=\"https:\/\/schema.org\/Answer\">\n<div itemprop=\"text\">For 50,000 flat washers, a progressive die in a high-speed press is often economical. Tooling cost is typically around USD 3,000-12,000, and per-part cost depends on material, size, thickness, finish, and cavity count.<\/div>\n<\/div>\n<\/div>\n<div itemscope itemprop=\"mainEntity\" itemtype=\"https:\/\/schema.org\/Question\">\n<h3 itemprop=\"name\">How tight can stamped shim thickness tolerance be?<\/h3>\n<div itemscope itemprop=\"acceptedAnswer\" itemtype=\"https:\/\/schema.org\/Answer\">\n<div itemprop=\"text\">Standard stamping holds plusmn0.05-0.10 mm on material thickness. With precision-ground stock and a coining station in the die, thickness tolerance can be held to plusmn0.02-0.03 mm. For tighter tolerances, lapping or grinding after stamping is used.<\/div>\n<\/div>\n<\/div>\n<div itemscope itemprop=\"mainEntity\" itemtype=\"https:\/\/schema.org\/Question\">\n<h3 itemprop=\"name\">Can you stamp washers with a bonded rubber seal?<\/h3>\n<div itemscope itemprop=\"acceptedAnswer\" itemtype=\"https:\/\/schema.org\/Answer\">\n<div itemprop=\"text\">Yes. The metal washer is stamped first, then the rubber or PTFE seal is bonded in a secondary operation. For higher volumes, the rubber can be molded directly onto the stamped washer in an insert molding process.<\/div>\n<\/div>\n<\/div>\n<\/div>\n<h2>Send your washer or shim RFQ<\/h2>\n<p>Submit your drawing or specification with ID, OD, thickness, flatness, material grade, quantity, and any standard (DIN, SAE, ISO) through the <a href=\"\/contact\/\">RFQ form<\/a>.<\/p>\n<p><script type=\"application\/ld+json\" class=\"msp-faq-jsonld\">\n{\n  \"@context\": \"https:\/\/schema.org\",\n  \"@type\": \"FAQPage\",\n  \"mainEntity\": [\n    {\n      \"@type\": \"Question\",\n      \"name\": \"What is the most economical way to produce 50,000 flat washers?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"For 50,000 flat washers, a progressive die in a high-speed press is often economical. Tooling cost is typically around USD 3,000-12,000, and per-part cost depends on material, size, thickness, finish, and cavity count.\"\n      }\n    },\n    {\n      \"@type\": \"Question\",\n      \"name\": \"How tight can stamped shim thickness tolerance be?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"Standard stamping holds plusmn0.05-0.10 mm on material thickness. With precision-ground stock and a coining station in the die, thickness tolerance can be held to plusmn0.02-0.03 mm. For tighter tolerances, lapping or grinding after stamping is used.\"\n      }\n    },\n    {\n      \"@type\": \"Question\",\n      \"name\": \"Can you stamp washers with a bonded rubber seal?\",\n      \"acceptedAnswer\": {\n        \"@type\": \"Answer\",\n        \"text\": \"Yes. The metal washer is stamped first, then the rubber or PTFE seal is bonded in a secondary operation. For higher volumes, the rubber can be molded directly onto the stamped washer in an insert molding process.\"\n      }\n    }\n  ]\n}\n<\/script><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Guide to stamped washers and shims: flat, spring, Belleville, wave, lock, laminated, and sealing washers. Comparison of stamping vs laser vs fine blanking, tolerances, and flatness specs.<\/p>","protected":false},"author":1,"featured_media":1817,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-2099","page","type-page","status-publish","has-post-thumbnail","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - 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