{"id":601,"date":"2026-04-28T21:32:54","date_gmt":"2026-04-28T13:32:54","guid":{"rendered":"https:\/\/metalstampingparts.ltd\/battery-metal-stamping-components\/"},"modified":"2026-05-08T08:15:20","modified_gmt":"2026-05-08T00:15:20","slug":"battery-metal-stamping-components","status":"publish","type":"page","link":"https:\/\/metalstampingparts.ltd\/de\/battery-metal-stamping-components\/","title":{"rendered":"Battery Metal Stamping Components | EV \u00b7 ESS \u00b7 Consumer | IATF 16949"},"content":{"rendered":"
Von Liu Zhou<\/strong> \u2014 Technischer Direktor | 25 Jahre Erfahrung in der Konstruktion von Metallstanzwerkzeugen, der Optimierung von Fertigungsprozessen und der Entwicklung von Pr\u00e4zisionsteilen.<\/div>\n
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Battery Metal Stamping Components<\/p>\n

Battery Metal Stamping Components
EV \u00b7 Energy Storage \u00b7 Consumer Cells<\/span><\/h1>\n

Precision-stamped battery contacts, busbars, cell holders, terminal plates, and current collectors for lithium-ion, LFP, NMC, and solid-state battery packs. IATF 16949 quality, RoHS\/REACH compliant.<\/p>\n

\n Get Battery Parts Quote<\/a>
\n Contact Engineer<\/a>\n <\/div>\n<\/p><\/div>\n<\/section>\n
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\u00b10.02mm<\/div>\n
Contact Tolerance<\/div>\n<\/p><\/div>\n
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<5m\u03a9<\/div>\n
Contact Resistance<\/div>\n<\/p><\/div>\n
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RoHS<\/div>\n
REACH-konform<\/div>\n<\/p><\/div>\n
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IATF<\/div>\n
16949 Certified<\/div>\n<\/p><\/div>\n
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50M+<\/div>\n
Battery Parts \/ Year<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n
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Battery Stamping Components We Manufacture<\/h2>\n

Battery packs depend on hundreds of precision-stamped metal components for electrical connection, structural integrity, and thermal management. We manufacture the full range \u2014 from micro cell contacts to large-format busbar assemblies.<\/p>\n

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Cell Contact Plates<\/h3>\n

Nickel-plated steel or pure nickel cell-to-cell connection plates. Laser-weld tabs, spot-weld tabs, and spring-contact designs for cylindrical (18650, 21700, 46800) and prismatic cells.<\/p>\n

Materials: Pure nickel N6, nickel-plated SPCC<\/div>\n<\/p><\/div>\n
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Busbars & Current Collectors<\/h3>\n

Stamped copper or aluminum busbars for battery module and pack-level interconnects. Custom geometries, laser-cut or stamped apertures, threaded stud inserts, and surface plating available.<\/p>\n

Materials: C110 copper, 1060\/3003 aluminum<\/div>\n<\/p><\/div>\n
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Terminal Plates & Pole Caps<\/h3>\n

Positive and negative terminal components for prismatic and pouch cells. Deep-drawn cups, coined terminals, and laser-weld flanges. Dimensional tolerances to \u00b10.02 mm on critical seating surfaces.<\/p>\n

Materials: Aluminum 1060, copper, stainless 304<\/div>\n<\/p><\/div>\n
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\ud83c\udfd7\ufe0f<\/div>\n

Cell Holders & Brackets<\/h3>\n

Stamped and formed cell retention brackets, end plates, and module frames. Structural steel or aluminum. Integrated spring features for cylindrical cell retention without adhesive.<\/p>\n

Materials: SPCC, SPHC, 5052 aluminum<\/div>\n<\/p><\/div>\n
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Thermal Management Parts<\/h3>\n

Aluminum cooling fins, heat-spreader plates, and thermal interface clips. Thin-gauge aluminum 1060 or 3003 with tight flatness tolerance (\u22640.1 mm) for uniform thermal contact.<\/p>\n

Materials: Aluminum 1060, 3003, copper<\/div>\n<\/p><\/div>\n
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Safety Vents & CID Discs<\/h3>\n

Scored rupture discs and current interrupt device (CID) components for cylindrical and prismatic cells. Burst pressure engineered to \u00b15% specification. 100% burst-pressure tested.<\/p>\n

Materials: Aluminum 1060, nickel-clad steel<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n
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EV Battery Market Applications<\/h2>\n

The global EV battery supply chain demands stamped metal components at unprecedented scale and precision. Our production capabilities align with the requirements of major battery cell and pack manufacturers.<\/p>\n

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\ud83d\ude97 Electric Vehicles (BEV\/PHEV)<\/h3>\n

Battery pack busbars, module frames, cell interconnects, HVJB components, and BMS sensor mounting brackets. IATF 16949 + PPAP Level 3 documentation.<\/p>\n<\/p><\/div>\n

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\ud83d\udd0c Grid Energy Storage (ESS)<\/h3>\n

Large-format busbar assemblies, cell rack structures, and terminal hardware for utility-scale Li-ion and LFP storage systems. High-current copper busbars up to 6 mm thick.<\/p>\n<\/p><\/div>\n

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\ud83d\udef4 Micro-mobility & E-bikes<\/h3>\n

18650\/21700 cell holder strips, BMS PCB mounting brackets, and charging connector shields for e-scooters, e-bikes, and light EV packs.<\/p>\n<\/p><\/div>\n

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\ud83d\udcbb Consumer Electronics<\/h3>\n

Laptop, tablet, and power tool battery contacts, spring terminals, and NTC sensor mounts. High-speed progressive die for 10M+ pcs\/month capacity.<\/p>\n<\/p><\/div>\n

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\ud83c\udfe5 Medical Batteries<\/h3>\n

Defibrillator, hearing aid, and implantable device battery contacts. Full material traceability, ISO 13485-compatible documentation, biocompatible plating options.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n

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Key Material Properties for Battery Stampings<\/h2>\n
\n\n\n\n\n\n\n\n\n\n\n
Material<\/th>\nConductivity (% IACS)<\/th>\nTypical Thickness<\/th>\nPrimary Battery Use<\/th>\n<\/tr>\n<\/thead>\n
Pure Copper C110<\/td>\n101%<\/td>\n0.1 \u2013 4.0 mm<\/td>\nBusbars, current collectors, EV high-current paths<\/td>\n<\/tr>\n
Pure Nickel N6<\/td>\n22%<\/td>\n0.1 \u2013 0.5 mm<\/td>\nCell-to-cell strips (laser\/spot-weld), cylindrical packs<\/td>\n<\/tr>\n
Nickel-Plated Steel<\/td>\n~10% (Ni layer)<\/td>\n0.15 \u2013 0.4 mm<\/td>\nConsumer battery tabs, low-current cell contacts<\/td>\n<\/tr>\n
Aluminum 1060<\/td>\n61%<\/td>\n0.3 \u2013 3.0 mm<\/td>\nPositive busbars, terminal plates, thermal management<\/td>\n<\/tr>\n
Aluminum 3003<\/td>\n41%<\/td>\n0.2 \u2013 2.0 mm<\/td>\nCooling fins, heat spreaders, lightweight enclosures<\/td>\n<\/tr>\n
Stainless Steel 304<\/td>\n2.5%<\/td>\n0.1 \u2013 1.0 mm<\/td>\nCell casings, springs, structural clips requiring corrosion resistance<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n<\/section>\n
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Quality Requirements for Battery Components<\/h2>\n
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Zero Burr Tolerance<\/h3>\n

Burrs in battery components cause internal short circuits. We specify and verify burr height \u22640.01 mm on cell contact surfaces through 100% automated vision inspection. Fine-blanking used where zero-burr is mandatory.<\/p>\n<\/p><\/div>\n

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Cleanliness & Contamination Control<\/h3>\n

Battery parts are stamped with ultra-clean lubricants (food-grade or evaporating oils). Parts are ultrasonically cleaned and air-dried before packaging to meet <1 mg\/dm\u00b2 surface contamination limits.<\/p>\n<\/p><\/div>\n

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Dimensional Consistency<\/h3>\n

Battery assembly lines are highly automated \u2014 dimensional variation causes jams, misalignment, and welding failures. Cpk \u2265 1.67 maintained on all critical-to-function dimensions via SPC.<\/p>\n<\/p><\/div>\n

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Plating Specification Compliance<\/h3>\n

Where tin, nickel, or gold plating is specified, we verify thickness (XRF), adhesion, and coverage per IEC 60068-2-58. RoHS\/REACH material certification provided for all plated components.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n

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Battery Stamping Manufacturing Process<\/h2>\n
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1<\/div>\n

Material Certification<\/h3>\n

Mill certificate verified for conductivity, alloy, RoHS compliance before coil is approved for production.<\/p>\n<\/p><\/div>\n

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High-Speed Stamping<\/h3>\n

Progressive die at 300\u2013600 SPM with servo press. Clean lubricant, in-die vision, automatic reject chute.<\/p>\n<\/p><\/div>\n

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Ultrasonic Cleaning<\/h3>\n

Parts cleaned in ultrasonic bath, rinsed in DI water, dried in nitrogen tunnel. Cleanliness verified by gravimetric test.<\/p>\n<\/p><\/div>\n

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100% Vision Inspection<\/h3>\n

Automated vision at 0.01 mm resolution. Burr detection, feature presence, weld tab geometry verification.<\/p>\n<\/p><\/div>\n

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5<\/div>\n

Pack & Ship<\/h3>\n

ESD-safe or moisture-barrier packaging. Lot traceability label, COA, and RoHS declaration per shipment.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n

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H\u00e4ufig gestellte Fragen<\/h2>\n
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What battery cell formats can your stamped parts work with?<\/h3>\n

We manufacture parts for all major cell formats: cylindrical (18650, 21700, 26650, 46800\/4680), prismatic (LFP, NMC), and pouch cells. Contact us with your cell format and pack architecture for a custom component recommendation.<\/p>\n<\/p><\/div>\n

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Can you produce nickel strip for spot-welding to lithium cells?<\/h3>\n

Yes. We stamp and slit pure nickel N6 and nickel-plated steel strips in widths from 3 mm to 60 mm, thickness 0.1\u20130.3 mm. Strip can be supplied on reel or cut-to-length. Weldability tested per IEC 62133 requirements.<\/p>\n<\/p><\/div>\n

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Do you offer copper-nickel clad material stamping?<\/h3>\n

Yes. Cu-Ni clad strip (nickel on copper substrate) is ideal for cell connections where copper conductivity and nickel weldability are both required. We work with certified clad strip suppliers and can stamp to your exact geometry.<\/p>\n<\/p><\/div>\n

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What is the MOQ for battery stamping components?<\/h3>\n

Standard MOQ is 5,000 pcs for new tooling orders. For high-volume EV programs (1M+ pcs\/year), we offer dedicated press and die allocation with blanket order scheduling. Prototype quantities from 500 pcs using soft tooling.<\/p>\n<\/p><\/div>\n

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Can you provide PPAP documentation for automotive battery programs?<\/h3>\n

Yes. We provide full PPAP Level 3 documentation including Part Submission Warrant (PSW), dimensional results (FAI), material\/performance test results, process flow diagram, PFMEA, control plan, MSA, and SPC initial studies. IATF 16949 certified facility.<\/p>\n<\/p><\/div>\n<\/section>\n

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Related Services<\/h2>\n
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Electrical Stamping<\/div>\n

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Small Stamping Parts<\/div>\n

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\ud83c\udfaf<\/div>\n
High Precision Stamping<\/div>\n

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\u2699\ufe0f<\/div>\n
Stamping Components<\/div>\n

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Get Battery Parts Quote<\/div>\n

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Zugeh\u00f6rige M\u00f6glichkeiten zum Metallstanzen<\/h2>\n

EV battery stamping resources:<\/strong> Review our dedicated EV battery stamping parts<\/a> page and stamped busbar manufacturer<\/a> capability for pack-level components.<\/p>\n<\/section>\n

Verwandte Ressourcen<\/h3>\n