{"id":569,"date":"2026-04-28T20:21:37","date_gmt":"2026-04-28T12:21:37","guid":{"rendered":"https:\/\/metalstampingparts.ltd\/products-services\/high-speed-metal-stamping\/"},"modified":"2026-04-28T20:34:16","modified_gmt":"2026-04-28T12:34:16","slug":"high-speed-metal-stamping","status":"publish","type":"page","link":"https:\/\/metalstampingparts.ltd\/de\/products-services\/high-speed-metal-stamping\/","title":{"rendered":"Hochgeschwindigkeits-Metallstanzen"},"content":{"rendered":".hs-hero{background:linear-gradient(135deg,#0a2540 0%,#1565c0 100%);color:#fff;padding:72px 24px 60px;text-align:center}\n.hs-hero .breadcrumb{font-size:.85rem;opacity:.75;margin-bottom:12px}\n.hs-hero .breadcrumb a{color:#90caf9;text-decoration:none}\n.hs-hero h1{font-size:clamp(2rem,4vw,3rem);font-weight:800;margin:0 0 16px}\n.hs-hero .sub{font-size:1.15rem;opacity:.88;max-width:680px;margin:0 auto 32px}\n.hs-hero 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\n
\n Heim<\/a> ›\n Produkte & Dienstleistungen<\/a> ›\n High Speed Metal Stamping\n <\/div>\n

Hochgeschwindigkeits-Metallstanzen<\/h1>\n

\n Up to 1,500 SPM for connectors, terminals, lead frames & micro-components.\n Servo press precision • In-die sensing • ±0.01 mm tolerance.\n <\/p>\n

\n Fordern Sie ein Angebot an<\/a>\n Progressives Stanzen<\/a>\n <\/div>\n<\/div>\n\n\n
\n

What Is High Speed Metal Stamping?<\/h2>\n

\n High speed metal stamping (HSMS) uses servo-driven or mechanical presses running at\n 400–1,500 strokes per minute<\/strong> to produce small, thin-gauge precision\n parts at extremely high volume. It is the dominant process for electrical connectors,\n spring contacts, lead frames, battery terminals, micro-brackets, and EMI shielding clips\n where unit costs must be below $0.05 and annual quantities range from millions to billions.\n <\/p>\n

\n Unlike conventional stamping, high speed presses demand ultra-precise tooling, automatic\n in-die monitoring, and coil-fed strip material to sustain continuous production without\n operator intervention. The result is dramatically lower cycle cost with consistent\n dimensional repeatability across multi-million-part runs.\n <\/p>\n \"High\n\n

\n
1,500<\/div>
Max SPM<\/div><\/div>\n
±0.01 mm<\/div>
Dimensional Tolerance<\/div><\/div>\n
0.05–3 mm<\/div>
Material Thickness<\/div><\/div>\n
500 M+<\/div>
Parts \/ Year Capacity<\/div><\/div>\n
≤0.3 s<\/div>
Cycle Time Per Part<\/div><\/div>\n <\/div>\n<\/div>\n\n\n
\n
\n

Key Advantages of High Speed Stamping<\/h2>\n

\n For high-volume electronic and electrical components, no other process matches the\n combination of speed, precision, and cost efficiency that high speed stamping delivers.\n <\/p>\n

\n
\n

⚡ Ultra-Low Unit Cost<\/h3>\n

Running at 800–1,500 SPM, a single press can produce over 1 million parts per shift.\n Amortized tooling cost drops sharply at volumes above 5 million pieces per year,\n making HSMS the lowest unit-cost process for connectors and terminals.<\/p>\n <\/div>\n

\n

🎯 ±0.01 mm Repeatability<\/h3>\n

Servo press drives combined with hydrostatically guided tool sets and in-die\n vision\/laser sensors hold critical dimensions within ±0.01–0.02 mm\n across the full production run, eliminating the drift seen in conventional high-cycle tooling.<\/p>\n <\/div>\n

\n

📈 Real-Time In-Die Sensing<\/h3>\n

Tonnage monitors, strip-detection photo-eyes, and force-signature analysis detect\n misfeeds, broken punches, and die wear in real time. The press stops automatically\n within one stroke, preventing cascade damage and minimising scrap.<\/p>\n <\/div>\n

\n

⚙ Servo Press Flexibility<\/h3>\n

Programmable servo drives allow custom motion profiles—dwell at bottom dead\n center for complex forms, variable approach speed for fragile materials, and instant\n reversal for deep-draw pockets—all without changing the mechanical setup.<\/p>\n <\/div>\n

\n

📦 Tape-and-Reel & Reel-to-Reel Output<\/h3>\n

Parts exit the press on a carrier strip and feed directly into a taping machine.\n Tape-and-reel packaging is SMT-compatible and eliminates manual handling between\n stamping and PCB assembly, reducing total landed cost.<\/p>\n <\/div>\n

\n

📋 Integrated Secondary Operations<\/h3>\n

In-press tapping, staking, selective plating (gold, silver, tin), embossing,\n and 100% vision inspection can all be integrated into the die progression,\n eliminating off-press secondary steps and further reducing cost-per-piece.<\/p>\n <\/div>\n <\/div>\n <\/div>\n<\/div>\n\n\n

\n

Technical Capabilities<\/h2>\n \"Precision\n \n
Parameter<\/th>Spezifikation<\/th><\/tr>\n
Press Speed Range<\/td>400 – 1,500 SPM<\/td><\/tr>\n
Material Thickness<\/td>0.05 – 3.0 mm<\/td><\/tr>\n
Strip Width<\/td>Up to 300 mm<\/td><\/tr>\n
Part Size<\/td>0.5 × 0.5 mm – 80 × 60 mm<\/td><\/tr>\n
Dimensional Tolerance<\/td>±0.01 mm (critical features)<\/td><\/tr>\n
Annual Volume Capacity<\/td>Up to 500 million pieces per line<\/td><\/tr>\n
Materialien<\/td>Copper alloy, brass, phosphor bronze, stainless steel, cold-rolled steel, aluminum strip<\/td><\/tr>\n
Tooling Stations<\/td>4 – 32 progressive stations<\/td><\/tr>\n
Coil Weight<\/td>Up to 3,000 kg per coil<\/td><\/tr>\n
Surface Finish Options<\/td>Selective gold plating, tin, silver, nickel, bright zinc, passivation<\/td><\/tr>\n
Output Packaging<\/td>Tape & reel, bulk box, carrier strip reel, tray<\/td><\/tr>\n
Quality Standard<\/td>IATF 16949, ISO 9001, AEC-Q200 referenced, 100% vision inspection<\/td><\/tr>\n <\/table>\n<\/div>\n\n\n
\n
\n

How High Speed Progressive Stamping Works<\/h2>\n

\n Material coil unwinds into a servo roll feeder, which indexes the strip with\n sub-micron precision through each die station at every press stroke.\n <\/p>\n

\n
\n

Coil Load & Feed<\/h4>\n

3,000 kg coil loaded on decoiler; servo feeder indexes strip ±0.005 mm per stroke at up to 1,500 SPM.<\/p>\n <\/div>\n

\n

Pilot Pierce<\/h4>\n

First station punches pilot holes for precise registration at every subsequent station.<\/p>\n <\/div>\n

\n

Blanking & Notching<\/h4>\n

Peripheral material removed; part outline defined with sharp carbide punches and close-clearance dies.<\/p>\n <\/div>\n

\n

Forming \/ Bending<\/h4>\n

Contact geometry, spring arm radii, and housing clips formed in 2–8 stations with servo dwell profiles.<\/p>\n <\/div>\n

\n

In-Die Operations<\/h4>\n

Tapping, staking, embossing, or selective plating integrated within the die progression.<\/p>\n <\/div>\n

\n

Separation & Inspection<\/h4>\n

Parts separated from carrier strip; 100% vision camera checks profile, hole size, and bow\/twist.<\/p>\n <\/div>\n

\n

Tape-and-Reel \/ Pack<\/h4>\n

Accepted parts flow directly into taping machine; rejected parts automatically diverted to scrap bin.<\/p>\n <\/div>\n <\/div>\n <\/div>\n<\/div>\n\n\n

\n

High Speed vs. Conventional vs. Transfer Die Stamping<\/h2>\n

\n Choosing the right stamping method depends on part size, complexity, material, and volume.\n High speed progressive stamping wins decisively for small, high-volume precision parts.\n <\/p>\n \n \n \n \n \n \n \n \n \n \n
Faktor<\/th>\n High Speed Progressive<\/th>\n Conventional Progressive<\/th>\n Transferwerkzeug<\/th>\n <\/tr>\n
Press Speed<\/td>\n 400–1,500 SPM<\/td>\n 60–300 SPM<\/td>\n 15–80 SPM<\/td>\n <\/tr>\n
Part Size<\/td>\n Micro – small (<80 mm)<\/td>\n Small – medium<\/td>\n Medium – large (>200 mm)<\/td>\n <\/tr>\n
Material Thickness<\/td>\n 0.05 – 3 mm<\/td>\n 0.3 – 6 mm<\/td>\n 0.5 – 8 mm<\/td>\n <\/tr>\n
Tolerance<\/td>\n ±0.01 mm<\/td>\n ±0.05 mm<\/td>\n ±0.1 mm<\/td>\n <\/tr>\n
Best For<\/td>\n Connectors, terminals, lead frames, shields<\/td>\n Brackets, clips, moderate complexity<\/td>\n Structural automotive, deep-drawn housings<\/td>\n <\/tr>\n
Typical MOQ<\/td>\n 50,000+<\/td>\n 5,000+<\/td>\n 1,000+<\/td>\n <\/tr>\n
Unit Cost (high volume)<\/td>\n Niedrigste<\/td>\n Low–medium<\/td>\n Medium<\/td>\n <\/tr>\n
Tooling Cost<\/td>\n Hoch<\/td>\n Medium<\/td>\n Medium–high<\/td>\n <\/tr>\n <\/table>\n<\/div>\n\n\n
\n
\n

Applications & Industries<\/h2>\n \"Servo-driven\n

\n High speed metal stamping is indispensable wherever electrical conductivity,\n spring force, or shielding performance must be delivered at consumer-electronics price points.\n <\/p>\n

\n
\n
🔌<\/div>\n

Electrical Connectors<\/h3>\n

PCB pin headers, IDC contacts, JST-style terminals, USB-C shells, and FPC connectors stamped in phosphor bronze or beryllium copper.<\/p>\n <\/div>\n

\n
🔋<\/div>\n

Battery & EV Terminals<\/h3>\n

Lithium-ion cell tabs, busbar strips, prismatic cell end-caps, and high-current EV connector terminals in pure copper or copper alloy.<\/p>\n <\/div>\n

\n
🖥<\/div>\n

Lead Frames & IC Packages<\/h3>\n

Copper alloy lead frames for DIP, QFP, and TO-series IC packages; selective silver\/gold spot plating for wire-bond pads.<\/p>\n <\/div>\n

\n
🌐<\/div>\n

EMI Shielding Clips<\/h3>\n

Stainless-steel or tin-plated steel spring clips, can shields, and RF gasket contacts for mobile phones, laptops, and IoT devices.<\/p>\n <\/div>\n

\n
🚗<\/div>\n

Automotive Electronics<\/h3>\n

ADAS sensor connectors, fuse clips, relay springs, and ADAS PCB brackets stamped to IATF 16949 quality standards.<\/p>\n <\/div>\n

\n
⚕<\/div>\n

Medizinger\u00e4te<\/h3>\n

Surgical instrument springs, ECG electrode clips, glucose meter contacts, and implantable-device lead connector pins.<\/p>\n <\/div>\n <\/div>\n <\/div>\n<\/div>\n\n\n

\n

Tooling Design & Quality Assurance<\/h2>\n

\n High speed stamping performance starts in the tool room. Our toolmakers use\n CAD\/CAM simulation to design progressive dies with balanced strip layout,\n optimised punch-to-die clearances (typically 3–5% of material thickness),\n and carbide or TiN-coated punch inserts rated for 100+ million strokes.\n <\/p>\n

\n
\n

🏛 CAD\/CAM Strip Layout<\/h3>\n

AutoCAD and SolidWorks strip simulations verify material utilisation (>75%),\n pilot pitch, and carrier-strip width before steel is cut.\n Finite-element springback analysis predicts formed angles to ±0.5°.<\/p>\n <\/div>\n

\n

🔬 Carbide Tooling<\/h3>\n

Tungsten carbide punch inserts and die bushings withstand 400–1,500 SPM\n impact loads for 50–150 million strokes between sharpening.\n TiN \/ TiAlN coatings extend tool life on stainless-steel and hard copper alloys.<\/p>\n <\/div>\n

\n

📊 In-Die Sensing<\/h3>\n

Tonnage signature monitors, strip presence photo-eyes, and inline vision cameras\n check every stroke. Non-conforming parts are automatically ejected before the\n taping machine—zero bad parts in reel.<\/p>\n <\/div>\n

\n

🔍 CMM & Vision Inspection<\/h3>\n

First-article and in-process samples are measured on a Zeiss CMM.\n 100% vision systems check critical dimensions (hole diameter ±0.005 mm,\n profile ±0.01 mm) at full press speed.<\/p>\n <\/div>\n

\n

🏆 IATF 16949 \/ ISO 9001<\/h3>\n

Our quality management system covers APQP, PPAP (level 3), FMEA, and control\n plans for every high-speed stamping program.\n Automotive and consumer-electronics OEMs receive full PPAP documentation package.<\/p>\n <\/div>\n

\n

📦 Tape-and-Reel Packaging<\/h3>\n

EIA-481 compliant tape-and-reel on 7”, 13”, and 15” reels.\n Moisture barrier bags and MBB labels per J-STD-033.\n Custom pitch, pocket depth, and orientation per customer pick-and-place requirement.<\/p>\n <\/div>\n <\/div>\n<\/div>\n\n\n

\n
\n

Related Stamping Processes<\/h2>\n

\n Not sure which process fits your part? Explore our full stamping capabilities.\n <\/p>\n

\n
\n Progressives Stanzen<\/a>\n

High precision multi-station tooling for medium-to-large volumes.<\/p>\n <\/div>\n

\n Transfer-Stanzen<\/a>\n

Large and complex parts up to 800×600 mm, multi-station transfer press.<\/p>\n <\/div>\n

\n Tiefziehpr\u00e4gung<\/a>\n

Seamless cups, housings, and shells with depth-to-diameter ratio >0.5.<\/p>\n <\/div>\n

\n Custom Metal Stamping<\/a>\n

Fully custom tooling and processes tailored to your drawing.<\/p>\n <\/div>\n

\n Metal Stamping Components<\/a>\n

Precision electronic and mechanical components in volume.<\/p>\n <\/div>\n <\/div>\n <\/div>\n<\/div>\n\n\n

\n

H\u00e4ufig gestellte Fragen<\/h2>\n
\n
\n

What is the minimum order quantity for high speed stamping?<\/h3>\n

Because tooling investment is high, high speed stamping is cost-effective at annual volumes of\n 50,000 pieces or more. For quantities below 50,000, conventional progressive or compound-die stamping\n often delivers a better total cost. We can advise on the break-even point for your specific part\n once we review your drawing and annual forecast.<\/p>\n <\/div>\n

\n

What materials can be high-speed stamped?<\/h3>\n

We run copper alloys (C194, C197, C260, C510, C752), phosphor bronze, beryllium copper,\n cold-rolled steel (SPCC, DC01), stainless steel (SUS301, SUS304), aluminum (A1050, A5052),\n and selective-silver or selective-gold-plated strip.\n Material hardness should be consistent reel-to-reel; we specify narrow hardness ranges in our\n purchase orders to maintain dimensional consistency.<\/p>\n <\/div>\n

\n

How tight are the tolerances you can hold?<\/h3>\n

Critical dimensions such as contact gap, spring arm length, and hole diameter can be held to\n ±0.01 mm with carbide tooling and in-die sensing. General dimensions are ±0.03–0.05 mm.\n Flatness and bow are typically <0.1 mm per 100 mm of strip length, verified by inline laser gauging.<\/p>\n <\/div>\n

\n

Can you deliver parts in tape-and-reel format?<\/h3>\n

Yes. Parts exit the press on a carrier strip and feed directly into an EIA-481-compliant taping\n machine. We supply 7” and 13” reels with pocket pitch, orientation, and cover-tape\n peel force per your specification. Moisture-sensitive devices are packed per J-STD-033 Level 2A.<\/p>\n <\/div>\n

\n

What is your lead time for tooling and first samples?<\/h3>\n

Standard progressive die tooling takes 4–6 weeks from drawing approval to first article.\n Complex multi-strip or in-die plating tools may require 8–10 weeks.\n We provide a DFM report within 5 business days of receiving your 2D\/3D files,\n and T1 samples are shipped by air to minimise your development timeline.<\/p>\n <\/div>\n

\n

Do you provide PPAP documentation?<\/h3>\n

Yes. We support PPAP Level 1–5 for automotive customers and provide a standard\n first-article inspection report (FAIR) for all other programs.\n Deliverables include dimensional report (CMM), material certificates, process capability\n (Cpk ≥ 1.67 for CTQ features), appearance approval, and control plan.<\/p>\n <\/div>\n <\/div>\n<\/div>\n\n\n

\n

Ready to Reduce Your Connector Cost?<\/h2>\n

\n Share your drawing or 3D file and annual volume. Our engineering team will review\n your design for high-speed stampability and send a tooling and unit-price quote within 48 hours.\n <\/p>\n

\n Get a Quote Now<\/a>\n Browse Components<\/a>\n <\/div>\n<\/div>\n\n\n\n

Related Stamping Services<\/h2>
\n
OEM-Metallpr\u00e4gung<\/a>

Full-service OEM stamping with PPAP and global delivery.<\/p><\/div>\n

Metal Stamping Supplier<\/a>

ISO-certified China supplier with low MOQ.<\/p><\/div>\n

Metal Stamping Factory<\/a>

State-of-the-art press shop with in-house tooling.<\/p><\/div>\n

Low Volume Stamping<\/a>

Short-run and prototype stamping from 100 pcs.<\/p><\/div>\n

High Volume Stamping<\/a>

Mass production stamping with JIT delivery.<\/p><\/div>\n

Stamping Components<\/a>

Precision electronic and mechanical components.<\/p><\/div>\n

Electrical Stamping<\/a>

Contacts, busbars, and terminals for electrical OEMs.<\/p><\/div>\n

Stamping Assemblies<\/a>

Stamped parts plus welding, riveting, and kitting.<\/p><\/div>\n

Transfer-Stanzen<\/a>

Large complex parts up to 800\u00d7600 mm.<\/p><\/div>\n <\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"

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